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Cummins Idle Management Solutions for Automotive applications

Cummins Idle Management Solutions for Automotive applications. Mario Sanchez Senior Product Manager Heavy Duty Automotive November 2 nd , 2007. Agenda. This is Cummins Idle Management Product Plan and Line-up ICON product Clean Idle CEMS, Future ComfortGuard, Cummins APU/APS.

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Cummins Idle Management Solutions for Automotive applications

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  1. CumminsIdle Management Solutions for Automotive applications Mario Sanchez Senior Product Manager Heavy Duty Automotive November 2nd, 2007

  2. Agenda • This is Cummins • Idle Management Product Plan and Line-up • ICON product • Clean Idle • CEMS, Future • ComfortGuard, Cummins APU/APS

  3. Integrated Power and Energy Solution for a cleaner and healthier environment

  4. Cummins Idle Management Product Plan Clean Idle Idle Shutdown ICON-CEMS ComfortGuard+A/T ISM07, ISX07 EPA 10 Clean Idle Idle Shutdown ICON ComfortGuard+A/T ISM07, ISX07 CARB Idle 2008 Current Product Idle Shutdown, ICON, ComfortGuard ISM07, ISX07 EPA 07 Current Product Idle Shutdown, ICON ISM02, ISX02 EPA 02/04 Idle Shutdown, ICON ISM99, ISX99 EPA 99 Current 2007 2009 2008 2010 Time Line

  5. Cummins Idle Management Products Auxiliary Power Unit (APU) total comfort without main engine operation. ComfortGuard Engine Idle and Cab-Sleeper Climate Control unit ICON Programmable idle shutdown feature INSITE Idle Shutdown Free idle Clean-Idle

  6. Engine Mode - When ICON is activated, engine mode monitors engine block temperature and battery voltage. Cab Comfort Mode - maintains the temperature in the sleeper bunk during rest periods.  The driver can set the desired temperature on a thermostat control located in the sleeper. 2 year/250k warranty Reduces idle fuel consumption by up to 50% ICON Engine Idle and Cab-Sleeper Climate Control unit

  7. Current ICON II System Review Engine Start Alarm ICON ECM ECM Sleeper Thermostat Ambient Air Temperature Sensor Hood Tilt Switch Battery Key Switch Starter Button Neutral Position Switch Ignition Bus Relay Parking Brake Switch ICON Lamp Battery Starter Relay

  8. Cummins Clean Idle • ARB Compliant 30 gr/hr NOx • he entry level of the Cummins idle solutions • Allows end user to idle in CA and still comply with regulations and avoid fines • Provides for idling in any state where not prohibited, regardless of where truck was sold and registered • Provides flexibility for customers who infrequently need to idle >5 min, but don’t want to invest in APU

  9. Cummins Energy Management System (CEMS) will replace the ICON Functionality of CEMS is much greater than ICON, there will be a base and optimized version. Energy source, vehicle battery Simplified installation requirements Expanded control of auxiliary HVAC devices Advanced user interface and diagnostics Future CEMS

  10. CEMS Overview Cummins Energy Management System (CEMS) Increased Fleet Savings Battery Life Improvement Fleet Information Improved Idle Efficiency Energy Management Engine Engine Readiness Thermoelectric Generator CEMS Engine Idle Management Fuel Cells Vehicle Power Distribution Auxiliary Power Units Cab Climate Control Batteries Battery Prognostics Predictive Maintenance Advanced Diagnostics Reduced Downtime

  11. ComfortGuard Auxiliary Power Unit System Cummins Power Generation

  12. Agenda • APU Market Overview & Cummins ComfortGuard • Product Specifications • CARB 2008 5 Minute Idle Ruling & APU Emissions Compliance • Installation • Addendum • Marketing Information

  13. APU or APS Market Dynamics • Growing Market (units) 200320052007 6,000 30,000 15,000 • Anti idling legislation and enforcement • More States and municipalities adopting anti-idling rules • CARB rule mandates 5 minute shut down on engines in 2008 • Varies widely by state; EPA in the process of issuing a “Idle Reduction Model Law” guidance document for State use • Fines range from a few hundred dollars to not more than $25K in Virginia and Sacramento CA

  14. APU or APS Market Dynamics • Economic drivers • Fuel Savings • Driver comfort / retention • Reduced battery maintenance / jump starts • Engine pre-heat for cold weather start • Reduced engine maintenance

  15. ComfortGuard APU System • An integrated, vehicle mounted small diesel Auxiliary Power Unit (APU) system which eliminates the need to idle the main vehicle engine, significantly reducing fuel costs, emissions, and noise. • APU and integrated HVAC system available for production February 2007 • Reduces fuel consumption up to 80% while providing power for any hotel load • Payback period of 1-2 years

  16. Agenda • APU Market Overview & Cummins ComfortGuard • Product Specifications • CARB 2008 5 Minute Idle Ruling & APU Emissions Compliance • Installation • Addendum • Marketing Information

  17. ComfortGuard Specs • Engine driven generator / Integrated cooling • 2-cylinder water cooled Kubota diesel engine / Cummins built alternator • 120v AC power output – 4 kW at 60 Hz • 12v DC power output – 40 amps • Dimensions: 21 L x 24.5 D x 28 H • Weight: 375 lbs • 1,000 hour oil change interval • Self Diagnostics • 2 year/4,000 hour warranty

  18. ComfortGuard Specs ComfortGuard Provides Power For: • TV, Stereo & PC • Refrigerator • Microwave & coffeemaker • Much more • Heating / Air Conditioning • Lights • Battery charging • Block & fuel heaters HVAC Manufactured by RVP / Coleman • 12000 BTU A/C / 8000 BTU electric heat • Customer choice of split or sealed systems • Designed with plug-n-play A/C lines • Dedicated HVAC thermostat control

  19. Control System • Derived from existing APUs & VOC work • Manages APU use for fuel efficiency, comfort and convenience • Manual and Automatic operation • Features: • One-touch START / STOP • APU Hour meter • Battery voltage monitor and indicator • Coolant temperature display (gage to ambient) • APU diagnostics w/ text readout • Selectable parameters for AGS functions

  20. ComfortGuard Operator Control • Automatic Operation Modes • All automatic features can be selected ON or OFF by user • Economy mode • Automatic cab climate monitoring and AGS control • User selects temperature and heat/cool mode at HVAC t-stat • Road Ready mode – maintains main engine and APU readiness • APU start for low battery level – adjustable voltage and time • APU start for low coolant temp – adjustable temperature and time • 7-day programmable timer • Program start time up to 7 days in advance, or same time every day

  21. Agenda • APU Market Overview & ComfortGuard Launch Update • Product Specifications • CARB 2008 5 Minute Idle Ruling & APU Emissions Compliance • Installation • Addendum • Marketing Information

  22. The Days Of Casual Truck Idling Are Over California ARB Idle Regulation for commercial vehicles

  23. CARB Regulation • CARB proposed regulation effective Jan 2008; • Limit idling of trucks to 5 minutes • If the engine can be certified to 30 g/hr NOx at idle, a “Certified Clean Idle” label can be placed on vehicle hood. • All APUs used with 2007 and later engines will need to meet one of the following: • An 85% reduction in PM OR • PM level less than or equal to 0.01 g/bhp-hr OR • Have exhaust plumbed into engine exhaust system upstream of the engine’s PM aftertreatment device • All 2007 trucks required to retro-fitted APU in 2008

  24. PM Filter Overview • Cummins Particulate Filter Technology • Two different PM filter solutions being pursued • Integrated Solution with Truck Filter • Stand alone Active Solution

  25. Integrated PM Filter • Utilizes the Truck PM filter for the APU exhaust • Program started Q2, 2006 • Developed under the direction of Engine Business Vehicle Integration Engineering Group, in conjunction with Power Generation Engineering • 500 hr Lab Test complete • Field test will commenced in June, 2007 • All significant issues have been resolved • There will be a retrofit kit, for aftermarket • Available by January, 2008

  26. Stand Alone Active Filter • Filter utilizes electric heating element embedded in filter assembly to provide energy for regeneration. • Media: Silicon Carbide substrate • Regeneration: Accomplished using an electric heating element • Location: This device will replace the current muffler • Development testing has been conducted to determine the media size and performance. Package, controls, and heat management engineering ongoing. • Available by January, 2008

  27. Agenda • APU Market Overview & ComfortGuard Launch Update • Product Specifications • CARB 2008 5 Minute Idle Ruling & APU Emissions Compliance • Installation • Addendum • Marketing Information

  28. System Layout

  29. ComfortGuard Installation • ComfortGuard designed for easy aftermarket installation • Typical APU installations can take 20-30 hours • Typical time required to install the ComfortGuard system is 12 hours. • ComfortGuard APU direct frame mounting - 1 hour • Coolant, fuel and battery connections – 2.5 hours • Condenser unit – 1 hour • Evaporator – 2.5 hours • Cab modifications (holes drilled) – 3 hours • Harness connections – 2 hours

  30. Installation Benefits • No need to evacuate and charge AC system at install • Easier to mount on frame rail • Provides clean and fast installations without messy wiring connections • Step by step installation video to provide a trouble free install Features • Pre-charged refrigerant system • Disconnectable lines at APU • Plug and Play connections with unique end terminals • Installation DVD video • Cummins technical support

  31. Installation DVD • Chapter-based DVD showing actual installations

  32. Agenda • APU Market Overview & Cummins ComfortGuard • Product Specifications • CARB 2008 5 Minute Idle Ruling & APU Emissions Compliance • Installation • Addendum • Marketing Information

  33. ComfortGuard Brochure HVAC brochure

  34. Idle Regulations Guide • Link to www.cumminscomfortguard.com where you can download

  35. A state-by-state guide to APU grants, loans and tax credits Truckers Guide to APU Financing

  36. www.cumminscomfortguard.com

  37. Sales & Service Locator

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