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Megamax to Emax 2

2018. EPPC Global Product Service Management. Megamax to Emax 2. Retrofitting kit solutions. EPPC Global Service. Service Product Portfolio. 1-Installation and commissioning An investment in long-term equipment’s reliability.

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Megamax to Emax 2

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  1. 2018 EPPC Global Product Service Management Megamax to Emax 2 Retrofitting kit solutions

  2. EPPC Global Service Service Product Portfolio 1-Installation and commissioningAn investment in long-term equipment’s reliability 6-Engineering and consultingApplication recommendations and environmental best practices. 7-Extensions, upgrades and retrofitsEnhance existing equipment with the latest technologies. 2-TrainingThe best way to teach how to respond efficiently in different critical situations 8-End of life servicesEquipment’s recycling in line with environmental requirements 3-Spares and consumablesAll original and genuine spare parts and upgrade kits. 9-ReplacementsReplacing old equipment can dramatically increase performance and reduce costs. 4-MaintenanceMaintenance to guarantee the system’s continuous operation 10-Advanced servicesPredictive Maintenance into ABB Ability EDCSEkip Up to upgrade your installations 11-Service agreementsCustomer support agreements for low voltage equipments 5-RepairsWorkshop and on site repairs by our service engineers

  3. Extension, upgrades and retrofits Timeto upgrade? Modernizeby Retrofit kits • Modernize • Safety • Technology • Service years • Saving in Maintenance • Environment-friendly • Equipment health • Retrofit kit • Modern Circuit Breaker • Low cost solution • Profitable investment

  4. Product Portfolio - Retrofitting Kit Solutions How to upgrade your installations 1. Hard Bus Retrofill (RF) 2. Cradle in Cradle (CiC) 3. Direct Replacement (DR) • The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields. • The fixed part of the new CB ismodifiedtobeinserted in the oldfixed part. • The moving part of the new CB hastobemodifiedto simulate the moving part of the old CB. • Portfolio • ABB: Megamax, Novomax, Otomax, Isomax • Competitors: Schneider, Siemens, Terasaki, AEG H&W, Mitsubishi • Portfolio • ABB: Emax (New in Old), Megamax (OD and CD), Novomax, Modul, ASEA ALG • Competitors: Schneider (Mastepact M) • Portfolio • ABB: Isol, Fusol, Otomax, BBC K-Line • Competitors: GE, Federal Pacific, Allis Chalmers

  5. Megamax to Emax 2 Retrofittingsolutions Hard Bus Retrofill (RF) • What? • Hard bus retrofill consists of: • Pre-designed and cut bus bars to link new terminals to existing copper busbars. • Insulating shields prevent live parts from being exposed • Sticker drilling template to cut the door • Mounting instructions • When? • Fixed and withdrawable circuit breakers when the mounted fixed part of the old breaker is in bad conditions • How? • The chassis of the old breaker has to be removed • Who? • Anyone can do it (also customers) • Why? • Easy installation allows to replace the complete product

  6. Megamax to Emax 2 Advancedretrofittingsolutions Direct Replacement (DR) – Cradle in Cradle (CiC) • Who? • Anyone can do it (also customers) • What? • New circuit breaker already modified in order to be racked in/out the existing fixed part. • Accessories and connections are already pre-cabled. • Installation instructions • When? • Withdrawable version • The old fixed part still in good conditions • How? • Replacing only the moving part of the old circuit breaker • Why? • Easy to install • Short down-time due to installation

  7. Megamax to Emax 2 Retrofittingsolutions Megamax devices • Megamax devices are used to protect and control low voltage distribution systems. • Megamax is a complete range offering a large selection of performance levels: • Rating currents Iu from 1250 to 6300A • Breaking capacity Icu up to 130kA at 415V AC • Operational voltage up to 690 V AC and 1000 V DC • Megamax Life Cycle • Launch: 1990 • End of sales: 2013

  8. Megamax to Emax 2 Retrofittingsolutions Megamax devices Open door (OD) • It requires to open the panel door to rack in and out the moving part • Megamax is available in: • Fixed version • Withdrawable version • Megamax is used to have 2 different racking in/out mechanism concept, Open Door and Closed Door • Itnotrequiresto open the doortorack in and out the moving part Closed door (CD)

  9. MegamaxtoEmax 2 Retrofittingsolutions ABB available solutions – Megamax to Emax 2

  10. Megamax to Emax 2 Advancedretrofitting kit solutions – Valuepropositions DirectReplacment & Cradle in Cradle • Extend the Total Life Cycle of the SwitchgearReduction of maintenance cost and spare parts availability. • Easy to installFast and easy installation.Upgradingof the device with a limited downtime and without dismantle the fixed part. • Easy to Control and to Connect to SCADA and into the IoTEkipPowerController to improve energy efficiency.Integration into systems with different communication protocols: Modbus RS-485, Modbus TCP, Profibus, DeviceNet, EtherNet/IP, IEC61850, Bluethooth are available. • Easy to MaintainDiagnosis and installation with Ekip Connect Software. Automatic notifications to remind maintenance activities. ABB Ablity EDCS is also available with Emax 2 for Predictive Maintenance.

  11. Megamax to Emax 2 Advancedretrofittingsolutions – Corrispondancetable Automaticcircuitbreakers – Megamax F1 F2

  12. Megamax to Emax 2 Advancedretrofittingsolutions–Corrispondancetable Automaticcircuitbreakers – Megamax F4 F5

  13. Megamax to Emax 2 Advancedretrofittingsolutions–Corrispondancetable Switchdisconnectors – Megamax F1, F2, F4, F5

  14. MegamaxtoEmax 2 Advancedretrofitting kit solutions - Productdetails DR retrofitting kit – Megamax F1-F2 to Emax E2.2 • The kit consists: • Special mobile part developed and tested in the ABB service factory and ready to be fitted into the old fixed part. It includes: • Sliding contacts • Mechanical signaling • Anti-insertion lock • Racking in/out lever for the closed door version • Kit for the door’s adaption • It is always necessary to verify that the Megamax fixed part is in good conditions as prescribed in the document 1SDH001279R0002. Special Emax E2.2 moving part

  15. MegamaxtoEmax 2 Advancedretrofitting kit solutions - Productdetails DR retrofitting kit – Megamax F1-F2 Open Door and Closed door version • 1° version – only Open Door • Fixedpart’s base withoutanyblock • DR is under development • 2° version – Open Door and Closed Door • - Fixedpart’s base with oneweldedblock • - DR issuitableinstalling an additionaldevice • 3° version – Open Door and Closed Door • - Fixedpart’snbase with twoweldedblocks • - DR issuitablewithoutanyadditionalinstallation Weldedblocks Weldedblock Additionalblock

  16. MegamaxtoEmax 2 Advancedretrofitting kit solutions - Productdetails DR retrofitting kit – Megamax F4 to Emax E4.2 – Closed Door • The kit consists: • Special mobile part developed and tested in the ABB service factory and ready to be fitted into the old fixed part. It includes: • Sliding contacts • Mechanical signaling • Anti-insertion lock • Racking in/out lever for the close door version • Kit for the door’s adaption • It is always necessary to verify that the Megamax fixed part is in good conditions as prescribed in the document 1SDH001279R0002. Special Emax E4.2 moving part

  17. MegamaxtoEmax 2 Advancedretrofitting kit solutions - Productdetails DR retrofitting kit – Megamax F4 Closed Door vs Open Door version • Closed Door Megamax F4 fixed part • Presence of a block on the lateral side of the fixed part • DR retrofitting kit isavailable on the market • Open Door Megamax F4 fixed part • Presence of a support on the lateral side of the fixed part • DR retrofitting kit isavailable under development

  18. MegamaxtoEmax 2 Advancedretrofitting kit solutions - Productdetails CiCretrofitting kit – Megamax F5 to Emax E4.2 • The kit is suitable for Open and Closed Door versions and it consists of: • Special fixed part developed and tested in the ABB service factory and ready to be fitted into the old fixed part. It includes sliding contacts with 4Q and dedicated wiring for 6Q • Emax 2 mobile part (it can be ordered separately) • Racking-in lever • Kit for the door’s adaption • It is always necessary to verify that the Megamax fixed part is in good conditions as prescribed in the document 1SDH001279R0002. Special Emax E4.2 fixed part Special Emax E4.2 fixed part connected with E4.2 moving part

  19. MegamaxtoEmax 2 Trip Unit Functions in Megamax and Emax 2 Trip Units Suggestedcorrespondence * Ekip Touch – Ekip Hi Touch can also replace AR1 and PR1/P Megamax Trip Unit ** Ekip Hi Touch can also replace PR1/P with PR1/A and PR1/P with PR1/C Trip Unit

  20. MegamaxtoEmax 2 Accessories and compatibility – DirectReplacement and Cradle in Cradle Accessories and compatibility

  21. MegamaxtoEmax 2 Accessories and compatibility – DirectReplacement and Cradle in Cradle Accessories and compatibility • The following accessories are not compatible with these retrofit kit solutions • External 15 O/C AUX • Mechanical lock for compartment door; • Mechanical interlock system with other CBs; • All accessories of the Emax 2 fixed part (for CiC contacts for signaling of circuit breaker in racked-in are compatible) • While the following Emax 2 accessories can be installed, but need to be externally cabled with local adaption: • YO/YU Test Unit • Current sensor for neutral conductor outside circuit-breaker; • Ekip Supply, Communication and external signaling modules; • EkipMultimeter; • Ekip Control Panel; • Ekip View; • Remote reset YR

  22. Retrofit kits Whywouldyouchooseourretrofits? Introduce easilynewtechnologies in oldsystems – Emax 2: all in oneinnovation

  23. Retrofit kit Whywouldyouchooseour retrofit kits? Introduce easilynewtechnologies in oldsystems- Emax 2: cloud-based Energy and Asset Management • Supervise the system health conditions and predict next maintenance actions • Remotely implement an effective power management strategy to simply achieve energy savings • Discover plant performance, supervise the electrical system and allocate costs • Analyze the relevant information, improve the use of your assets and take the right business decision Monitor Optimize Predict Control

  24. Retrofit kits Whywouldyouchooseourretrofits? Introduce easilynewtechnologies in oldsystems– High quality and easy installation • ABB Retrofit kits have high quality as: • Tested in accredited laboratory and completed with compatibility declarations • Developed by the same R&D team that has developed both old and new circuit breakers • Behind the kits there are studies to respect the Driving factors: • Thermal behavior • Short circuit withstand current • Dielectric properties • Mechanical fits: installation, compatibility, auxiliary connections • Easy installation • Equipped with clear mounting instruction/video tutorials

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