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Horizontal Wells - Applications in Mature Production Areas & A Kansas Field Demonstration by Saibal Bhattacharya Ri

Horizontal Wells - Applications in Mature Production Areas & A Kansas Field Demonstration by Saibal Bhattacharya Richard Pancake Paul Gerlach. Outline. Tools for identifying candidate applications Production data analysis Geologic mapping Integration of production and geologic data

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Horizontal Wells - Applications in Mature Production Areas & A Kansas Field Demonstration by Saibal Bhattacharya Ri

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  1. Horizontal Wells - Applications in Mature Production Areas &A Kansas Field Demonstration by Saibal BhattacharyaRichard PancakePaul Gerlach

  2. Outline • Tools for identifying candidate applications • Production data analysis • Geologic mapping • Integration of production and geologic data • Field level volumetrics • Lease level volumetrics • Field demonstration - horizontal infill well • Reservoir characterization and Simulation • Details of well work

  3. Identifying candidate applicationsProduction data - oil cut changes • Heterogeneity • Vertical K • Compartments • Poor sweep • Residual reserves Schaben Field Ness County, Kansas

  4. Identifying candidate applicationsProduction data - IP & Cumulative data Welch-Bornholdt-Wherry Field, Rice County, Kansas Producing Formation: Mississippian

  5. Identifying candidate applicationsPrimary & Infill Production data Aldrich Field, Ness County, Kansas Discovered: 1929 Producing Formation: Mississippian Cum Prod: 1,044 MSTB 15 wells - 40 acre Primary production: 70 MSTB/well 8 Vertical Infill Wells Infill Well Original Well

  6. Identifying candidate applicationsPrimary & Infill Production data Excessive Spacing and Inadequate Drainage 8 Vertical Infill Wells Additional Production: 553 MSTB Approx: 70 MSTB / Infill well

  7. Identifying candidate applicationsGeologic mapping - structure & derivative Fold Induced Fractures Welch-Bornholdt-Wherry Field, Rice County, Kansas

  8. Identifying candidate applicationsGeologic mapping - structure & derivative Axis of Anticlinal Attic Hollow-Nikkel Field, Harvey County, Kansas

  9. Identifying candidate applicationsIntegrating Production & Geologic data Poor Sweep - Vertical Wells in Updip Stratigraphic Trap Welch-Bornholdt- Wherry Field Rice County, Kansas

  10. Identifying candidate applicationsField level volumetrics - OOIP/Qtr section Welch-Bornholdt-Wherry Fields Discovered: 1924 Producing Reservoir: Mississippian Osage Trap Type: Stratigraphic Cumulative Production: 60 MMBO Original Oil in Place per Quarter Section CI: 500 MBO / qtr. section Using data from one type well per 1/4 section = 10 MMBO = 5 MMBO

  11. Identifying candidate applicationsField level volumetrics - Rec. Eff/Qtr section Recovery Efficiency per Quarter Section CI: 2% Welch-Bornholdt-Wherry Fields = 18% = 2%

  12. Identifying candidate applicationsLease Level Volumetrics - Recovery factors Hodgeman County, Kansas Mississippian

  13. Identifying candidate applicationsLease Level Volumetrics - Recovery factors Horizontal Well Application in a Lease with Low Recovery Efficiency

  14. Outline • Tools for identifying candidate applications • Field demonstration - horizontal infill well • Reservoir characterization & Simulation • Geologic model • Reservoir model • Engineering analysis • Reservoir simulation • History match • Map residual reserves • Performance prediction • Details of well work

  15. Reservoir CharacterizationGeologic Model Geologic model: log (Gr, Res), core, production, DST data Maps & cross-sections of Mississippian sub-units: 5 layered reservoir model

  16. Reservoir CharacterizationReservoir Model Identification of dominant lithofacies - core studies LP1, LP2, LP3 - moldic pack-wackestone HP1 & HP2 - moldic packstone Layer porosity - lower of that calculated from phi-K correlation, and the highest value measured on plugs with same dominant lithofacies

  17. Reservoir Characterization - Storativity Layer LP3 Layer LP2 Layer LP1 Layer HP2 Layer HP1

  18. Engineering AnalysisProduction History Reconstruction Lease production - allocated to wells Water production approximated when data unavailable -Ummel #2

  19. Engineering AnalysisReservoir Simulation - History Match

  20. Reservoir SimulationMapping Residual Potential

  21. Performance PredictionPerformance Prediction - Infill

  22. Outline • Tools for identifying candidate applications • Field demonstration - horizontal infill well • Reservoir characterization and simulation • Details of well work • Original Plugged Wellbore • Drill Out Cement Plugs & Set CIBP • Set Whipstock & Mill Casing • Drill Build Section • Drill Lateral Section • Set Liner • Final Completion • Coiled Tubing Workover

  23. Original Plugged Well

  24. Set Whipstock - Mill Casing

  25. Running whipstock and starting mill Starting mill Shear bolt Whipstock

  26. Drill Build Section

  27. Drill Lateral Section

  28. Directional Drilling Assembly Motor angle Drill bit screws here

  29. Installing MWD Tool Pulpit transmits readings to surface by generating pressure pulses

  30. Directional Drilling Trailer MWD computers MWD workbench

  31. Reservoir Heterogeneity • Strong Horizontal Heterogeneity • 10’ - 100’ Interval • Karst Controlled • Result Poor Lateral Drainage

  32. Final Completion

  33. Breakdown of Rig Time Approximate % of Work PerformedRig HoursTotal Drilling out cmt & setting CIBP 82.0 23.5 Setting whipstock & milling csg 84.5 24.2 Drilling build section 120.0 34.4 (actual drilling time) (27.8) (8.0) Drilling lateral section 52.0 14.9 (actual drilling time) (32.8) (9.4) Setting liner through the curve10.02.9 Total 348.5 100

  34. Drilling & Completion Costs Intangible Drilling Costs $317,497 Intangible Completion Costs $ 32,422 Equipment$ 44,765 Total $394,684 DOE Reimbursement$116,776 Net Cost to Mull Drilling Co. $277,908

  35. Initial Production IP: 85 BOPD & 54 BWPD (4/29/00) Daily Prod: 55 BO& 50 BW for 2-1/2 months (May to mid-July) with1000’ of fluid over pump

  36. Initial Production Problems July 31st production: 18 BOPD & 32 BWPD, pumped off

  37. Complete Production Loss

  38. Workover Operations

  39. Halliburton coiled tubing and nitrogen foam equipment

  40. Weatherford 2.6” mill and mud motor Mud motor 2.6” mill

  41. Testing 1-1/2” jetting nozzle

  42. Workover Operations

  43. Lessons Learned • Operational Flexibility (Maintain Your Options) • New Well vs. Reentry • Hole Size • Drilling Fluids • Case off the Curve • Line the Lateral • Good Planning • Communication • “The Lateral is a Piece of Cake” • Horizontal Heterogeneity

  44. Applying What We Learned • Horizontal Well Supported Reservoir Characterization • Mechanical Failure Made Horizontal Well Uneconomic • Application of Reservoir Characterization Resulted in Extremely Successful Workover in the Field

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