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DENSO

DENSO. Denso Manufacturing Michigan Inc. Production Control Supplier Manual. Control No . PKG-001. Section Packaging. Title Packaging Program Responsibilities. Date Issued : 2-23-99 Date Revised : 6-19-12. Purpose:.

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DENSO

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  1. DENSO Denso ManufacturingMichigan Inc. Production Control Supplier Manual Control No. PKG-001 Section Packaging Title Packaging Program Responsibilities Date Issued : 2-23-99 Date Revised : 6-19-12 Purpose: To define the responsibilities associated with the DMMI Packaging Program. Packaging Assumptions Returnable Packaging Ownership Policy: DMMI will purchase and retain ownership of returnable packaging unless otherwise specified. Returnable packaging Purchase Policy: • DMMI Production Control Engineering (PCE) will calculate the quantity of returnable • packaging required to support the system from Denso to tier one supplier unless • otherwise specified. • If the supplier would like more packaging at launch than DMMI will purchase, the supplier • may submit a written request to PCE. PCE will purchase the additional packaging and the • supplier will be invoiced for the cost. DMMI will retain ownership of this packaging. • When returnable containers are implemented, all shipments are expected in the returnable • containers. Shipments in expendable packaging will not be allowed if the supplier is not • maintaining acceptable inventory levels. Responsibility: • DMMI Production Control Engineering (PCE) • A) General Responsibilities • Provide supplier with DMMI requirements • Review the suppliers packaging specifications for component parts • Provide suppliers with approved packaging specifications for A-parts • Request test shipments as necessary • Approve the workability of the packaging within DMMI • Investigate and implement cost reductions (1) G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Packaging Program Responsibilities

  2. DENSO Denso ManufacturingMichigan Inc. Production Control Supplier Manual Control No. PKG-001 Section Packaging Title Packaging Program Responsibilities Date Issued : 2-23-99 Date Revised : 6-19-12 • B) Expendable Packaging Responsibilities • Review the suppliers packaging specifications for components and A-parts • C) Returnable Packaging Responsibilities • Assist in determining ownership of containers • Establish system days allocation for DMMI owned containers • II DMMI Production Control Logistics • A) General Responsibilities • Review request for returnable packaging deviations • Monitor allocation levels for DMMI owned containers • III DMMI Purchasing / Localization • A) General Responsibilities • Preview and approve packaging cost • IV Supplier • A) General Responsibilities • Review and adhere to DMMI Requirements • Monitor packaging condition and ensure quality of pack before use • *Clean returnable containers. Include removing dirt, water, debris, residue, worn • expendable dunnage, etc.. as required. Routine checks should be made and • regular cleaning must occur as needed to ensure part quality and cleanliness • during the life of the container. • *Load production parts into clean undamaged containers ONLY. • *Load packaging into transportation equipment in a manner that maintains part quality. • Designate a packaging contact to resolve packaging related issues (2) G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Packaging Program Responsibilities

  3. DENSO Denso ManufacturingMichigan Inc. Production Control Supplier Manual Control No. PKG-001 Section Packaging Title Packaging Program Responsibilities Date Issued : 2-23-99 Date Revised : 6-19-12 • Investigate packaging improvements • Support DMMI packaging cycle counts upon request • Provide packaging cost analysis to DMMI purchasing • Submit new specification when: • (1) Part has design change (ECI) • (2) Package changes • *(3) Lot size changes (use form FRM-003) • (4) Upon request from PCE • (5) When new business is awarded • Submit new packaging specs 24 weeks prior to mass production, unless business • is awarded after the 24 week mark, then PCE will direct. • Orders must be shipped in mass production packaging once lot size is established • packaging received and packaging specification approved. • B) Expendable Packaging Responsibilities • Submit sample packs and perform package testing when necessary • Utilize approved packaging design for mass production • Utilize DMMI standard wood pallets (48’ x 45”) • C) Returnable Packaging Responsibilities • (1) Supplier Owned Returnables • Must be approved by DMMI PCE Department • Must meet AIAG standards • Must be cleaned and maintained by the supplier • Must monitor / maintain system requirements • (2) DMMI Owned Returnables • Inspect all containers, prior to use, for damage and reject packaging that will not • ensure part quality and / or operator safety. (3) G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Packaging Program Responsibilities

  4. DENSO Denso ManufacturingMichigan Inc. Production Control Supplier Manual Control No. PKG-001 Section Packaging Title Packaging Program Responsibilities Date Issued : 2-23-99 Date Revised : 6-19-12 • *Remove all onetime shipping labels from returnable packaging so new labels • can be applied. • Monitor production changes and notify DMMI PCL of potential shortages before • the situation becomes a crisis • Utilize approved designs for mass production • Request packaging deviation approval from PCL (24 hours prior to shipment) if • required to use an expendable backup system • (3) Backup Packaging Maintenance • The supplier must maintain a sufficient supply of expendable packaging of the • same dimensions and lot size as the returnable container. This is used for • pilot programs, special shipments and returnable containers shortages. • The supplier must obtain three quotes for Lid, Box, Dunnage (if needed) and • pallet. These quotes are to be forwarded to DMMI PCE. End of Procedure * Denotes change (4) G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Packaging Program Responsibilities

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