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CONVEYOR SISTEM

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  1. CONVEYOR SISTEM PT Petrokimia Gresik Training Lolapil 2010 Oleh : Akuwan Har III written by boy cahyoprihantohar iii

  2. SKIRTBOARD HOPPER CARRIER ROLLER HEAD PULLEY SELF TRAINING CARRIER ROLLER CONVEYOR BELT RETURN ROLLER SELF TRAINING RETURN ROLLER Komponen Conveyor BELT CLEANER BEND PULLEY TAIL PULLEY TAKE UP PULLEY SNUB PULLEY

  3. Komponen Conveyor

  4. Konstruksi Belt Belt Conveyor Top cover : memproteksi carcass terhadapkondisioperasi Skim coat : compound sebagai adhesive antar ply Carcass : Penguat/kekuatan belt Bottom cover : memproteksiterhadapabrasidangesekandari pulley dan roller

  5. Steel Cord Belt Type

  6. Keterangan Standard Belt Conveyor 900 x 4p x 5 x 2 EP 200 JIS-S 900 : Belt Width / Lebar Belt (mm) JIS-S : Cover Rubber Grade 4p : Number of Plies / Jumlah Lapisan 5 : Ketebalan Top Cover (mm) 200 : Tensile Strength (kN/m) 2 : Ketebalan Bottom Cover (mm) EP : Tipe Carcass (NN : Nylon, EP : Polyester)

  7. Cover Rubber Grade

  8. Tension Rating Standard Polyester (EP)

  9. Tension Rating Standard Polyester (EP)

  10. Drum / Pulley • Jenis Pulley : • - Drive Pulley • - Tail Pulley • Snub Pulley • Bend Pulley • Take Up Pulley

  11. Take Up Pulley Untukmenjaga tension belt padasaat loading Untukmencegah belt kendor Untukkompensasiperubahanpanjang belt Fungsi Untukmencegah belt slippage Untukkemudahan repair

  12. Roller / Idler • JenisJenis Roller : • - Carrier Roller • - Return Roller • Impact Roller • Self Aligning Roller

  13. 133 D x 210 L Diameter : 133 mm Panjang : 210 mm Carrier Roller

  14. Return Roller Flat Return Roller Vee Return Roller Rubber Disc Return Roller Spiral Return Roller

  15. Impact Roller

  16. Self Aligning Roller Berfungsiuntukmenjagakelurusan belt

  17. Primary Belt Cleaner

  18. Secondary Belt Cleaner

  19. Skirtboard Skirtboard berfungsi sebagai penahan material agar tidak tumpah, sehingga material yang dihandle selalu berada diatas belt

  20. Skirtboard

  21. Magnet Separator

  22. Tripper Conveyor Tripper conveyor berfungsi untuk mengatur feeding curah

  23. SistemPenggerak Motor Coupling Gearbox

  24. SistemPenyambungan Belt Conveyor Sistem penyambuangan belt conveyor ada 2 macam: • Mechanical fasteneners • Vulcanized splices Sistem mechanical fasteners ada 2 macam :

  25. SistemPenyambungan Belt Conveyor Sistem penyambungan (splicing) : • Cold splicing (sambungan dingin) • Hot splicing (sambungan panas) Proses persiapan penyambungan vulcanized splicing: • Menyiapkan unvulcanized repair material Cover : tergantung dari grade dan thickness skim coat : special adhesive crude rubber 0.5 mm Adhesive solution ( trichlor) Vulcanizing cloth: dipasang pada area yang akan di vulcanized • Meyiapkan tools & equipment hot splacing Gerinda, cutter, tensioning belt & heating press etc

  26. Belt Splicing Butt Type

  27. Belt Splicing Butt Type with Zigzag

  28. Belt Splicing Overlap Type

  29. Problem Belt Conveyor danAkibatnya

  30. Problem Belt Conveyor danAkibatnya

  31. Problem Belt Conveyor danAkibatnya

  32. TerimaKasihSemogaBermanfaat