Automotive Foundry - PowerPoint PPT Presentation

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Automotive Foundry

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  1. Automotive Foundry Introduction Need Assessment Proposed Project Technical Evaluation Financial Evaluation Series 1 | Version 1

  2. Automotive FoundryIntroduction • Annual size of automotive trade has grown to a massive level of over US $ 600 billion - 10% of the world exports • Presently - 18 automobile manufacturing units in the assembling business supported by 850 units manufacturing auto parts • The auto-industry and down stream vendor industry employ more than 100,000 workers • However, supporting automotive casting facilities in the country have remained stagnant Series 1 | Version 1Investment Opportunities in Pakistan

  3. Automotive FoundryNeed Assessment • Total production of automobile units in the Country - 1.0 million units • Annual requirement of iron and steel castings of these units are estimated to be: • Suzuki 8,000 ton • Toyota 5,000 ton • Honda 7,500 ton • Al-Ghazi & Millat Tractors 15,000 ton Total 35,500ton • Existing mechanized foundry facilities - Bolan Castings (BCL) and Rastgar Series 1 | Version 1Investment Opportunities in Pakistan

  4. Automotive FoundryProposed Project • The objective of the Project is to set up an Automotive Foundry in the country to support the automobile sector in meeting its casting requirements • The scope of the Project is envisaged as under: • Arrangement for the acquisition of equipment, machinery and technology for the iron and steel foundry • Arrangement for raw materials, sand, refractories, ferro-alloys, etc. for the foundry • Arrangement for training of manpower in foundry practices • Liaise with automobile sector of the country • Location - Karachi near the Pak Steel auto cluster • The total manpower requirement - about 800 Series 1 | Version 1Investment Opportunities in Pakistan

  5. Automotive FoundryTechnical Evaluation • Facilities at the foundry • Sand grading • Washing and drying • Sand muller • High pressure core making • Production line for pouring and cooling • A modern testing laboratory and other quality assurance facilities • The fine grade of sand, refractories, patterns and tooling will be acquired from outside sources. • It is estimated that about 40 acres of land will be required for a 20,000 ton foundry. Series 1 | Version 1Investment Opportunities in Pakistan

  6. Automotive FoundryFinancial Evaluation • Total investment for 20,000 ton / year foundry - Rs. 1 billion • IRR - 20%. Series 1 | Version 1Investment Opportunities in Pakistan