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Quality Assurance of Nuclear Suppliers. Seminar on Nuclear New Build 30 th April, 2010 , Tallinn . Global expert in consulting and engineering. We offer our clients in-depth industry expertise, innovative solutions and lifecycle engagement 17 000 projects annually

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quality assurance of nuclear suppliers

Quality Assurance of Nuclear Suppliers

Seminar on Nuclear New Build

30th April, 2010, Tallinn

global expert in consulting and engineering
Global expert in consulting and engineering

We offer our clients in-depth industry expertise, innovative solutions and lifecycle engagement

17 000 projects annually

7 000 employees in 49 countries

Project experience in more than 100 countries

p yry group five business groups
Pöyry group - Five business groups

Energy

Forest Industry

Transportation

Water & Environment

Construction Services

(c) grafikdienst.com

Core operations are based on five know-how clusters

3

p yry works as a global network company
Pöyry works as a global network company

Pöyry’s office network - Competence centres for Nuclear Energy

  • Switzerland / Zurich (Headquarters – Nuclear Energy)
    • Energy markets
    • Project & company organisation
    • Project development
    • Infrastructure development
    • Major power plant technology & development
  • Finland / Helsinki
    • Project & company organisation
    • Project development
    • Information & communication technology
    • Environmental impact
    • Site evaluation
    • Major power plant technology & development
  • UK / Horsham
    • Reactor technology
    • Reprocessing technology
    • Waste management & decommissioning technology
    • Safety assessment & licensing
  • Germany / Mannheim
    • Reactor technology
    • Waste management & decommissioning technology
    • Safety review
    • Detailed engineering

Pöyry offices

Competence centre for nuclear energy

sales and personnel according to the new business structure
Sales and personnel according to the new business structure

Personnel by

business group*

Net sales by

business group*

* Pro forma, 2009

slide6

Clear definition of technical interfaces and contractual limits are key for the management of Split Package/EPCM or Multiple package/AE structures

Structure of nuclear power plant and interfaces

Nuclear Island

Thermal Power System

Overall

Generally contracted as single package to vendors

Nuclear steam supply system(NSSS)

Balance of Nuclear Island

Rotating Equipment

Balance of Thermal System

OverallControl System

Reactor

Fuel systems

SteamTurbine

Cooling

NSSS auxiliaries

ContainmentStrcuture

Generator

Water/SteamCycle

Main Steam

System

Wastesystems

Other BOP

Subject to splitting into several or multiple packages – Employment of EPCM Contractor or Architect Engineer

Electrical

Nuclear Island

Emergency Diesel System

Electrical

Thermal PowerSystem

Electrical (general)

Civil & Steel Structures

Thermal Power System

Civil & Steel Structures

Nuclear Island

Civil & Steel Structures (general)

6

differences between npp and conventional plant projects and related personal experiences
Differences between NPP and conventional plant projectsand related personal experiences

What is specific to NPP projects?

The main requirements concerning

conventional and NPP projects deal

with LICENSING, SAFETY and QUALITY

matters in addition to PROJECT MGT.

Conventional SAFETY

requirements

Project

Management

Convent. LICENSING

requirements

Nuclear QUALITY

requirements

CORPORATE

& Project

ORGANIZATION

Conventional QUALITY

requirements

Nuclear Legislation and Contol

Nuclear LICENSING

requirements

NOTE: Classifications

set requirement levels

for each NPP items.

Nuclear SAFETY

requirements

”There shall be utilized advanced quality management and advanced safety culture when implementing NPP plants”.

slide10

Permitting procedures for a nuclear plant in Finland

Other clarifications to be appended to the

decision-in-principle application

EIA programme

  • LAND USE PLANNING
  • National Land Use Guidelines
  • Regional Land Use Plan
  • Local Master plan
  • Local Detailed plan

EIA report

  • DECISION-IN-PRINCIPLE
  • Pursuant to the Nuclear Energy Act
  • Preliminary safety assessment from the Radiation and Nuclear Safety Authority
  • Approval from the location municipality
  • Decision-in-principle from the Government
  • Ratification from the Parliament

Permits pursuant to

the Environmental Protection Act

Permits pursuant

to the Water Act

Construction license pursuant to the Nuclear Energy Act from the Government

Building permit

Construction of the plant and infrastructure

Operation license pursuant to the Nuclear Energy Act from the Government

Commissioning of the power plant

Monitoring and potential renewal of permits

10

slide11

Quality Assurance of Nuclear Suppliers

  • Basis in legislation
      • Main requirements for quality management of NPP project participants are given in Finnish Legislation, Nuclear Energy Act, Nuclear Energy Decree and Decisions of the Council of State
    • Guide YVL 1.4 gives the general requirements for the management system linked with quality and safety management.
slide12

Quality Assurance of Nuclear Suppliers

  • Extract from Decision of the Council of State on the general regulations for the safety of nuclear power plants - Quality assurance
      • Advanced quality assurance programmes shall be employed in all activities which affect safety and relate to the design, construction and operation of a nuclear power plant.
slide13

Quality Assurance of Nuclear Suppliers

QUALITY MANAGEMENT OF SUPPLIERS

The basic principle is an advanced quality management system

which contains also the nuclear quality requirements.

The Owner and Vendor shall include the requirements of an

advanced quality management to their subsuppliers in their

contracts

The plant Vendor, Owner and STUK will monitor the performance

of quality system of suppliers and that their activities are

according the set requirements.

slide14

Quality Assurance of Nuclear Suppliers

REGULATORY BACKGROUND

YVL GUIDE 1.4 (1991) REFERS TO:

Advanced Quality Assurance (referring to IAEA Code 50-

C-Q / IAEA safety standard GS-R-3)

Safety culture (referring to IAEA No. 75-INSAG-4)

QUALITY MANAGEMENT OF SUPPLIERS

slide15

Quality Assurance of Nuclear Suppliers

REGULATORY BACKGROUND

ACCORDING TO THE NUCLEAR ENERGY ACT 990/1987

The manufacturer, inspection organisation or testing organisation of pressure equipment shall have an advanced quality system.

An advanced quality management system is required whenever the activities are connected to the products classified as safety class 1-3.

QUALITY MANAGEMENT OF SUPPLIERS

slide16

Quality Assurance of Nuclear Suppliers

REQUIREMENT ON SAFETY CULTURE

The licensee and other organizations affecting the safety of the NPP shall documents their commitment to high safety culture.

ISO 9001: Competence, awareness and training

- the organization shall provide training

IAEA Code 50-C-Q presents

- that personnel shall be trained to understand the safety consequences of their activities

According to guide YVL 1.4

- when designing and constructing a nuclear power plant an advanced safety culture shall be maintained

QUALITY MANAGEMENT OF SUPPLIERS

slide17

Quality Assurance of Nuclear Suppliers

REQUIREMENTS ON QUALITY MANAGEMENT

Based on experiences, an example of an advanced quality

management system might be based on the standard ISO 9001

supplemented with the requirements presented in IAEA’s

Quality Code 50-C-Q (regulatory requirement in reg. guide YVL

1.4) and recommendations presented in Safety Guides 50-SG-

Q1-Q14...

QUALITY MANAGEMENT OF SUPPLIERS

slide18

Quality Assurance of Nuclear Suppliers

QUALITY MANAGEMENT OF SUPPLIERS

  • QUALITY MANAGEMENT SYSTEMS
  • Quality management systems of conventional subcontractors are
  • generally based only on standard ISO 9001 or equivalent.
  • Therefore the systems do not meet the IAEA’s Safety Standards on
  • quality management for NPP relevant deleiveries.
slide19

Quality Assurance of Nuclear Suppliers

PREPARING FOR NPP PROJECT

When companies want to be prepared for coming NPP projects and develop their capabilities, one good assist could be the following:

Study all the requirements for NPP licensing, permitting and

approval in relevant international, national and local regulations.

Conduct a self assesment or third party evaluation of your status

against all the important matters and criteria.

Perform a development program to improve your company’s

processes, procedures, machinery and personnel to be good

enough for NPP projects.

slide20

Quality Assurance of Nuclear Suppliers

PREPARING FOR NPP PROJECT

One aid for supporting development and self evaluation of

Corporate quality management capabilities for a NPP project

Is to use e.g. help of Guides of ISO 9001 Auditing Practices Group.

Include nuclear quality and safety in your quality management system.

International Organization for Standardization International Accreditation Forum

Date: 5 June 2009

ISO 9001 Auditing Practices Group

Guidance on: XXX

slide21

Assesment

of Supplier’s

NPP project

capabilities

Development

of Supplier’s

NPP project

capabilities

Quality Assurance of Nuclear Suppliers

REGULATIONS

& REQUIREMENTS

READYNESS FOR

QUALIFIED SUPPLIER

NOW

NPP PROJECT

CONCLUSIONS

& DECISIONS

slide22

SAFETY

AUTHORITY

OWNER

VENDOR

SUPPLIER

SUBSUPPLIER

Quality Assurance of Nuclear Suppliers

REGULATIONS; DIRECTIVES, AGREEMENTS, LAWS, DEGREES,

DECISIONS OF STATE COUNCIL, GUIDES, RULES, PERMITS, APPROVALS, ETC

Supplier approval,

Auditing & Control

Test & Inspections,

Doc’t approvals,

Qualification req’s

+PERMITS &

APPROVALS

+NORMS &

STANDARDS

+REQUIREMENTS

& INSTRUCTIONS

Markings:

Contract/ Quality Mgt System/

Plans, etc Quality policy, programs, plans, procedures, systems, tools, etc

Note: QMS shall be advanced and e.g

specificly manage well all set requirements,

Documentations and configuration.

p yry finland oy energy process map
Pöyry Finland Oy, Energy Process Map

Continuous

Improvement

Processes

Business Processes

Advisory and Consulting Projects

Marketing and

Sales

Proposal Process

OE/AE Projects

Nuclear Projects

EPCM Projects

EPC Projects

Measurement Services

Management Processes

Strategy

Process

Competence

Management

Employment

Process

Financial

Management

Resource

Management

Document

Management

Risk and

Quality

Management

p yry s consulting and engineering services cover the entire life cycle of nuclear energy
Pöyry‘s Consulting and Engineering Services cover the entire life-cycle of nuclear energy.

Development & Pre-Construction

Project implementation

Assets Operation

Decommissioning

  • Project Strategy &Organisation
  • Financial modelling
  • ICT studies & solutions
  • Stakeholder management & public consultation
  • Siting Studies
  • Reactor technology studies
  • Infrastructure studies & solutions
  • Decommissioning, waste management & fuel strategies
  • Environmental impact assessment
  • Fuel studies
  • (Pre- )Feasibility studies
  • Conceptual & Basic Engineering
  • Tender documentation & bid evaluation
  • Safety assessment & licensing support (to Owner’s and Regulators)
  • Consulting to Lenders
  • Project management
  • Project controlling
  • Design review
  • Supervision of construction & commissioning
  • Quality Assurance & Quality Control
  • Shop Inspections & Expediting
  • Site & Construction supervision
  • Commissioning supervision
  • Safety assessment & licensing support
  • Detailed and site engineering for vendors
  • Safety assessment for regulators
  • Consulting to Lenders
  • Engineering and supervision of back-fitting/upgrades
  • Power uprate studies
  • Organisation review and design
  • Operational optimization studies
  • Life extension studies
  • Alternative fuel studies
  • Waste characterisation & inventory studies
  • Decommissioning studies
  • Safety assessment & licensing support
  • Safety assessment for regulators
  • Consulting to Lenders
  • Detailed decommissioning studies & engineering
  • Supervision of decommissioning and dismantling operations
  • Waste treatment & packaging studies & engineering
  • Waste repository studies & engineering
  • Waste characterisation & inventory studies
  • Safety assessment & licensing support
  • Safety assessment for regulators