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introducing INFINITY ENGINEERING

“where the idea of precision becomes reality”. introducing INFINITY ENGINEERING. INTRODUCTION. An ISO 9001:2008 / TS 16949:2009 / ISO 14001:2004 Certified Company. Established in 1994. Located in Industrial zone on 13-K.M, Sheikhupura Road, Lahore - Pakistan

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introducing INFINITY ENGINEERING

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  1. “where the idea of precision becomes reality” introducingINFINITY ENGINEERING

  2. INTRODUCTION An ISO 9001:2008 / TS 16949:2009 / ISO 14001:2004Certified Company Established in 1994. Located in Industrial zone on 13-K.M, Sheikhupura Road, Lahore - Pakistan 103,500 sqftof land with a covered area of 75,000 sqft. ISO 9001:2008 / TS 16949:2009 / ISO 14001:2004 Certified

  3. Company Profile • Specialized in Forging, Precision Machining & Heat Treatment of :- • Auto Parts • Engineering Components • Backed by a team of experienced Mechanical Engineers.

  4. ISO 9001 ISO TS 16949 ISO 14001 Certifications

  5. SQAM (Indus Motors Company) SQAM (Hino Pak Motors Company) Process Quality Audits

  6. Infinity Engineering (Pvt) Ltd defines its corporate policy as “On time delivery of defect free Auto Parts & Engineering components as per specifications / requirements of the customers; while preserving its Environment”. Corporate Policy

  7. CEO MO GM Technical MAF Energy Manager MSM MAHR MIT Organization Chart MQA/ MR MRD / CR / AMR MP MM MPr MS Outsource Design / Development MPPC Local Purchases Raw Material Store Tool Store APQP AMM Rejection/ Scrap Forging Machining Maintenance Process Optimization Tools Dies /Pattern Jigs/ Fixture/ Gauges New Parts Heat Treatment Packaging/ Delivery

  8. Chief Executive: Msc Mechanical Manager R&D: Msc Mechanical Manager Forging & H.TBsc Metallurgical Manager Q/A: Bsc Industrial Manager Finance: ACA & ABA Manager Admin & HR: MBA (HR) Manager Sales & Mkt: MBA (Mkt) Manager IT MBA (IT) Staff Qualification

  9. Activities at INFINITY • Tool Designing • Hot Forging • Machining • Heat Treatment • Inspection & Testing

  10. Tool Designing • Pro Engineering Wildfire 5.0 • 3D-Deform • CAD / CAM Solutions • Delcam • Power Shape • Power Mill • Auto Cad

  11. Counter Blow Line 13,000 Mkg (Heating:- Continuous Gas Fired Furnace) Drop Forging 2,000 Kg (Heating:- 350KW Induction Heater) Press Forging 1,350 Tons (Heating:- 850KW Induction Heater) Upsetting 1,200 Tons (Heating:- Continuous Gas Fired Furnace) Main Forging Facilities

  12. Casting Facilities • Gray Iron • Nodular Iron

  13. Melting Equipment Induction furnace inductotherm India = 300kg/batch/hr Double blast 02 No. Cupola furnaces = 03 tons/hr Cold blast 1 No. Cupola furnaces = 01ton/hr 250 kg gear type ladles = 02 No's 300 kg gear type ladles = 02 No's 60 kg hand ladles = 10 No's Gas fired 2 No's crucible furnaces = 60 kg/ batch Ladle pre-heater gas fired = 01 No. All tools & tackles required for melting and pouring

  14. Foundry Capacity SG iron castings from induction furnace = 100tons/month Grey iron castings from Cupola furnace = 390tons/month Grey iron castings from Crucible furnace = 10tons/month Total = 500tons/month Molding sand preparation capacity = 100tons/month Mould making capacity = 200tons/month Capacity of sand storage hopper = 150 tons Grinding & shot blasting capacity = 01ton/hr Mould handling capacity = 800 moulds on 400 pallet cars

  15. Sand Preparation Equipment Shake out 6’ by 6’ = 1 No. Conveyor belts about 400ft in length = 06 No’s Magnetic separator = 01 No. Magnetic pulley = 01 No. Sand Cooler 12-16 tons/hr = 01 No. Sand storage hopper 150 tons = 01 No. Bucket elevator height 32 feet = 01 No. Batch hopper over mixer = 01 No. Sand mixer made by DISA having 500 kg/batch capacity = 01 No. Hoppers over molding machines having 800 kg = 08 Nos storage capacity each

  16. Mould Handling & Preparing Equipment Pallet cars = 400 No’s Transfer cars = 03 No’s Track for pallet & transfer cars = 900 ft Gip crane on shake out = 01 No. Roller conveyors 80 feet = 04 No’s Simultaneous jolt & squeeze molding made by DISA India = 08 No’s 7. Mould drying oven = 02 No’s 8. Sand mixers for hand molding = 02 No’s

  17. Equipment Under The Process of Procurement Core shooter machines = 02 No’s Shell molding machines = 02 No’s Induction furnace 1000kg = 01 No. Arpa 450 molding machine = 02 No’s Arpa 900 molding machine = 02 No’s Continuous sand mixer = 01 No. Sand washing plant = 01 No. Sand coating machine = 01 No. Shot blasting machine = 01 No. Radiographic equipment for testing = 01 No.

  18. Machining Facilities • CNC Turning Centers • CNC Machining Centers • CNC Drilling Tapping Centers • Center lathes, • Capstan lathes, • Horizontal, and vertical borings, • Cylindrical and surface grinding, • Milling machines, • Thread grinders, • Broaching and gear cutting machines

  19. Crack Detection • Magna Flex • Dye Penetrant • Metallography • Microscopes (X50 - X2000) • Tensile Testing Machine • Hardness Testing • Brinell Tester • Rockwells • Superficial • MicroVickers • Mechanical Testing • Coordinate Measuring Machine • Profile Projectors • Roundness Tester • Gear Involutes & Helix Tester • Gear Roll Testers • Brake Actuating Tester • Cam Angle Testers • Cam Profile Tester (Digital) • Micrometers, Gauges etc • Wet Chemical Analysis Lab Inspection & Testing

  20. Power Generation Plant2.55 MW

  21. INFINITY PRODUCTS

  22. Crank Shafts

  23. Cam Shafts 23

  24. Oil & Water Pumps

  25. Clutch Assemblies

  26. Carrier Assembly Unit

  27. Steering Shafts & Nuts 27

  28. Gears 28

  29. Pitman Arms 29

  30. Brake Actuating Assembly

  31. Ball Joint Assembly &Drag Link Assembly

  32. Wheel Hubs & Flanges

  33. Castings & Machining

  34. Manifolds

  35. Pitman Arms 35

  36. Pitman Arms 36

  37. Shackle 37

  38. Indus Motor Company (Manufacturer Toyota Car) Suzuki Motor Company (Manufacturer of Suzuki Cars) AGTL (Manufacturer of Fiat and New Holland Tractors) MTL (Manufacturer of Massey Ferguson Tractors) Hino Pak Motor Co. (Manufacturer of Hino Truck) Sigma Motors Co. (Manufacturer of Land Rover Jeeps) Major Local Clients Export

  39. W.H. INDUSTRIES INC – USA / UK Major Export Clients M/S ZF - GERMANY M/S YCN - TURKEY

  40. THANK YOU !

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