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Chemical Safety. Joe Nail. Hazard Communication Standard. 1910.1200. Subpart Z. Introduction . What is a Chemical Hazard? Answer: Any chemical that can cause illness, injury, or an emergency. Chemical Hazards Physical Health. Chemical Hazards. Chemical Hazards. Pyrophoric

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chemical safety

Chemical Safety

Joe Nail

Hazard Communication

Standard

1910.1200

Subpart Z

Industrial Safety Lecture Three

introduction
Introduction
  • What is a Chemical Hazard?
    • Answer: Any chemical that can cause illness, injury, or an emergency.
  • Chemical Hazards
    • Physical
    • Health

Industrial Safety Lecture Three

chemical hazards
Chemical Hazards

Industrial Safety Lecture Three

chemical hazards1
Chemical Hazards
  • Pyrophoric
  • Flammable Chemicals
  • Combustible Chemicals
  • Oxidizers

Industrial Safety Lecture Three

ohsa s haz com standard
OHSA’s Haz-Com Standard

OSHA’s Hazard Communication Standard is designed to protect employees from hazardous chemicals used or stored in the work setting.

Also referred to as the "Right-To-Know Law" Law, the Hazard Communication Standard requires that information and training (i.e., hazcom training) be provided to any employees who have the potential of being exposed to a hazardous chemical “under normal condition of use or in a foreseeable emergency.”

Such hazcom training requires the presence of hazardous chemicals be communicated to employees in a variety of ways, including:

Industrial Safety Lecture Three

purpose
Purpose
  • The purpose of the standard is to make sure that the hazards of chemicals are evaluated
  • That information concerning their hazards is communicated to employers and employees
who is covered
Who is covered
  • OSHA’s Hazard Communication (HazCom) standard applies to general industry, shipyard, marine terminals, longshoring, and construction employment and covers chemical manufacturers, importers, employers, and employees exposed to chemical hazards.

Horizontal

hazcom requirements
HazCom Requirements
  • The hazardous chemical inventory
  • Material Safety Data Sheets (MSDSs)
  • Labels, tags or signs
  • The written Hazard Communication program

Industrial Safety Lecture Three

background
Background
  • The Hazard Communication Standard (HCS) is based on a simple concept--that employees have both a need and a right to know the hazards and identities of the chemicals they are exposed to when working
background1
Background
  • They also need to know what protective measures are available to prevent adverse effects from occurring
  • The HCS is designed to provide employees with the information they need

MSDS

employers
Employers
  • Employers are required to provide information to their employees about the hazardous chemicals to which they are exposed using:
    • A hazard communication program
    • labels and other forms of warnings
    • material safety data sheets (MSDS)
    • information and training
warehouse and retail operations
Warehouse and Retail Operations
  • In work operations where employees only handle chemicals in sealed containers, which are not opened under normal conditions
  • Employers must only do the following:
    • Ensure labels on incoming chemicals are not defaced or removed
    • Maintain copies of any material safety data sheets that are received with incoming shipments
    • Obtain MSDS a.s.a.p. for shipments received w/out MSDS
warehouse and retail operations1
Warehouse and Retail Operations
  • Provide employees with information and training (no written program required) to the extent necessary to protect them in the event of a spill or leak of a hazardous chemical from a sealed container
labeling exemptions
Labeling Exemptions
  • Other federal agencies control the labeling requirements for the following substances:
    • Pesticides
    • Chemicals covered under the Toxic Substance Control Act
    • Foods or food additives
    • Distilled Spirits, tobacco
    • Consumer products, lumber, cosmetics
    • Hazardous wastes
employer requirements written program
Employer Requirements-Written Program
  • Employers must develop a written program that covers at least:
    • Labels and other forms of warnings
    • Material Safety Data Sheets
    • Employee Information and Training
employer requirements written program1
Employer Requirements-Written Program
  • Employers must develop a written program that covers at least:
    • A list of the hazardous chemicals known to be present at the facility along with MSDS’s for each chemical
    • The methods the employer will use to inform employees of the hazards non-routine tasks
    • The hazards of chemicals in unlabeled pipes
multi employer workplaces
Multi-Employer Workplaces
  • If employees of other employers could be exposed to hazardous chemicals the program must include:
    • Methods to provide contractor employees with on-site access to MSDS for each chemical those workers may be exposed to
    • The methods used to inform other employers of any precautionary measures to be taken for normal and emergency situations
    • The employers chemical labeling system
consumer products exemption
Consumer Products Exemption
  • Any consumer product as defined in the Consumer Product Safety Act where the employer can show that:
    • It is used in the workplace for the purpose intended
    • The use results in a duration and frequency of exposure which is not greater than the range of exposures that could reasonably be experienced by consumers when used for the purpose intended
written program availability
Written Program Availability
  • The employer must make the written program available, upon request, to:
    • Employees and their designated representatives
  • Where work is carried out at more than one location, the program may be kept at the main location
labels tags and markings
Labels, Tags and Markings
  • The employer must ensure that each container of hazardous chemicals in the workplace is labeled, tagged or marked with the following:
    • Identity of the hazardous chemical
    • Appropriate hazard warnings
  • This above labeling information is required of the manufacturer so the employer must ensure that the original labels from the manufacturer are on all containers and remain legible
container labeling exemption for portable containers
Container Labeling Exemption for Portable Containers
  • The employer is not required to label portable containers into which hazardous chemicals are transferred from labeled containers, and which are intended only for the immediate use by the employee who performs the transfer
slide23

The employer need not

affix new labels to comply

with the standard if

existing labels already covey

the required information

new hazard information
New Hazard Information
  • Manufacturers, importers, distributors and employers who become newly aware of significant information regarding chemical hazards shall:
    • Revise the labels for the chemical within three months
    • Revise the MSDS for the chemical within three months
msds kept in other forms
MSDS kept in other forms
  • MSDS may be kept in any form including operating procedures
  • It may be more appropriate to address the hazards of a process rather than individual hazardous chemicals
employee information and training
Employee Information and Training
  • Employers must provide employees information and training on hazardous chemicals in their work area:
    • At the time of their initial assignment
    • Whenever a new physical or health hazard the employees have not previously been trained about is introduced into their work area
  • Training may cover categories of hazards
employee information
Employee Information
  • Employers must inform employees:
    • Of the training requirements of this section (1910.1200 (h) Employee information and training.);
    • Any operations in their work area where hazardous chemicals are present;
    • The location and availability of the written hazard communication program
employee training
Employee Training
  • Employee training shall include at least:
    • The means to detect the presence or release of a hazardous chemical in the work area
    • The physical and health hazards of chemicals in the work area
    • Measures employees can take to protect themselves
    • Details of the employers specific program
health hazards
Health Hazards
  • Category A-Biological Agents
  • Category B-Physical Agents
  • Category C-Chemical Agents
  • Chemical Agents-This Discussion

Industrial Safety Lecture Three

chemical health effects
Chemical Health Effects
  • Irritants: Inflame skin tissue on contact.
  • Corrosives: Destroy skin tissue at point of contact.
  • Sensitizers: Cause allergic reactions.
  • Target-Organ Chemicals: Damage specific body organs and systems.
  • Reproductive Hazards: Change genetic information in egg or sperm cells and/or damage fetus after conception.
  • Carcinogens: Cause cancer.

Industrial Safety Lecture Three

health hazards1
Health Hazards
  • Sensitizers
  • Target-Organ Chemicals
  • Reproductive Hazards
  • Carcinogens

Industrial Safety Lecture Three

health hazards2
Health Hazards
  • Irritants
  • Corrosives

Industrial Safety Lecture Three

corrosive
Corrosive
  • Visible destruction, or irreversible damage to body tissue
  • Acids
  • Caustics (or bases)

Caustics

(or bases)

pH Scale

Acids

1

7

14

slide34

Target

Organ

Effects

hepatotoxins
Hepatotoxins
  • Chemicals which produce liver damage
  • Signs and Symptoms: Jaundice, liver enlargement
  • Chemicals: Carbon Tetrachloride, nitrosamines
nephrotoxins
Nephrotoxins
  • Chemicals which produce kidney damage
  • Signs and Symptoms: Edema
  • Chemicals: Halogenated Hydrocarbons, uranium
neurotoxins
Neurotoxins
  • Chemicals which produce their primary toxic effects on the nervous system
  • Signs and Symptoms: Narcosis, behavioral changes, decreased motor function
  • Chemicals: Mercury, carbon disulfide, lead
agents which act on the blood
Agents which act on the blood
  • Decrease hemoglobin function, deprive the body tissues of oxygen
  • Signs and Symptoms: Cyanosis, loss of consciousness
  • Chemicals: Carbon monoxide, cyanides
agents which damage the lungs
Agents which damage the lungs
  • Chemicals which damage pulmonary tissue
  • Signs and Symptoms: Cough, tightness in the chest, loss of breath
  • Chemicals: Asbestos, silica
reproductive toxins
Reproductive toxins
  • Chemicals which damage reproductive capabilities
  • Includes chromosomal damage (mutations) and damage to fetuses (teratogenesis)
  • Signs and Symptoms: Birth defects, sterility
  • Chemicals: Lead
cutaneous hazards
Cutaneous hazards
  • Chemicals which effect the dermal layer of the body
  • Signs and Symptoms: Defatting of the skin, rashes, irritation
  • Chemicals: Ketones, chlorinated compounds
eye hazards
Eye hazards
  • Chemicals which affect the eye or visual capacity
  • Signs and symptoms: Conjunctivitis, corneal damage, blurred vision, burning or irritation
  • Chemicals: Solvents, corrosives
slide43

Material Safety Data Sheets (MSDS)

are one of the most important tools

available to employers

for providing information, and protection

to workers from hazardous chemicals

which are used in the workplace.

Material Safety Data Sheets

(MSDS)

1910 1200 g 2 msds required information
Identity of the chemical

Physical and chemical characteristics

Physical hazards

Chemical hazards

Primary routes of entry

PEL’s or other exposure limits

Control measures

Emergency procedures

Whether the hazardous chemical is listed in the National Toxicology Program (NTP) Annual Report on Carcinogens

precautions for safe handling and use

Date of preparation

Name, address and telephone of the manufacturer

1910.1200 (g)(2) MSDS, required information
slide45

Material Safety Data Sheet U.S. Department of Labor

May be used to comply with Occupational Safety and Health Administration

OSHA's Hazard Communication Standard, (Non-Mandatory Form)

29 CFR 1910.1200. Standard must be consulted for specific requirements.

Form Approved

OMB No. 1218-0072

IDENTITY (As Used on Label and List) Note: Blank spaces are not permitted. If any item is not applicable, or no information is available, the space must be marked to indicate that.

Section I

Manufacturer's Name Emergency Telephone Number

Address (Number, Street, City, State, and ZIP Code) Telephone Number for Information

Date Prepared Signature of Preparer (optional)

slide46

Section II - Hazard Ingredients/Identity Information

Hazardous Components (Specific Chemical Identity;

Common Name(s)) OSHA PEL ACGIH TLV Other

Limits

Recommended %(optional)

slide47

Section III - Physical/Chemical Characteristics

Boiling Point Specific Gravity (H2O = 1)

Vapor Pressure (mm Hg.) Melting Point

Vapor Density (AIR = 1) Evaporation Rate(Butyl Acetate = 1)

Solubility in Water

Appearance and Odor

slide48

Section IV - Fire and Explosion Hazard Data

Flash Point (Method Used) Flammable Limits LEL UEL

Extinguishing Media

Special Fire Fighting Procedures

Unusual Fire and Explosion Hazards

slide49

Section V - Reactivity Data

Stability Unstable Conditions to Avoid

Stable

Incompatibility (Materials to Avoid)

Hazardous Decomposition or Byproducts

HazardousPolymerization May Occur Conditions to Avoid

Will Not Occur

slide50

Section VI - Health Hazard Data

Route(s) of Entry: Inhalation? Skin? Ingestion?

Health Hazards (Acute and Chronic)

Carcinogenicity: NTP? IARC Monographs? OSHA Regulated?

Signs and Symptoms of Exposure

Medical ConditionsGenerally Aggravated by Exposure

Emergency and First Aid Procedures

slide51

Section VII - Precautions for Safe Handling and Use

Steps to Be Taken in Case Material is Released or Spilled

Waste Disposal Method

Precautions to Be taken in Handling and Storing

Other Precautions

slide52

Section VIII - Control Measures

Respiratory Protection (Specify Type)

Ventilation Local Exhaust Special

Mechanical (General) Other

Protective Gloves Eye Protection

Other Protective Clothing or Equipment

Work/Hygienic Practices

setting up a program
Setting up a program
  • The HCS covers both:
    • Physical hazards (such as flammability), and
    • Health hazards (such as irritation, lung damage, and cancer)
  • Most chemicals used in the workplace have some hazard potential, and thus will be covered by the rule
setting up a program1
Setting up a program
  • One difference between this rule and many others adopted by OSHA is that this one is performance-oriented
  • That means that you have the flexibility to adapt the rule to the needs of your workplace, rather than having to follow specific, rigid requirements
setting up a program2
Setting up a program
  • Make a list of all chemicals in the workplace that are potentially hazardous
  • The best way to prepare a comprehensive list is to survey the workplace
  • Identify chemicals in containers, including pipes
  • Establish purchasing procedures so that MSDSs are being received before a material is used in the workplace
identify hazardous chemicals in the workplace
Identify hazardous chemicals in the workplace.
  • Compile a complete list of the potentially hazardous chemicals in the workplace
  • Determine if you have received material safety data sheets for all of them
  • If any are missing, contact your supplier and request one
  • You should not allow employees to use any chemicals for which you have not received an MSDS
preparing and implementing a hazard communication program
Preparing and implementing a hazard communication program
  • All workplaces where employees are exposed to hazardous chemicals must have a written plan
  • The plan does not have to be lengthy or complicated
employee training1
Employee training
  • If there are only a few chemicals in the workplace, then you may want to discuss each one individually
  • Where there are large numbers of chemicals, or the chemicals change frequently, you will probably want to train generally based on the hazard categories (e.g., flammable liquids, corrosive materials, carcinogens)
documentation
Documentation
  • The rule does not require employers to maintain records of employee training, but many employers choose to do so
  • This may help you monitor your own program to ensure that all employees are appropriately trained

Hazard

Communication

recognizing chemical health effects what to look for
Recognizing Chemical Health Effects-What to Look for.
  • Symptoms appear while you are at work.
  • Symptoms get worse during the work week but go away when you are off.
  • Fellow employees have reported similar symptoms.

Industrial Safety Lecture Three

forms of chemical hazards
Forms of Chemical Hazards
  • Solids, Liquids, Gases, Vapors, Mists, Dusts, and Fumes.
  • Exposure Routes

Industrial Safety Lecture Three

control of chemical hazards and exposures
Control of Chemical Hazards and Exposures
  • Engineering and Mechanical Controls
  • Personal Protective Equipment
  • Administrative and Procedural Controls

Industrial Safety Lecture Three

chemical spill response
Chemical Spill Response
  • Requires Special Training
  • What can I do?

Industrial Safety Lecture Three

chemical spill response cfr 1910 120 hazardous waste operations and response standard hazwoper
Chemical Spill ResponseCFR 1910.120 Hazardous Waste Operations and Response Standard (HAZWOPER)
  • Option #1-Evacuate employees and call in professional emergency response personnel. (EAP) 29 CFR1010.38(a)
  • Option #2-Respond internally. (EAP) 29 CFR 1010.120

Industrial Safety Lecture Three

emergency action plan eap
Emergency Action Plan (EAP)

Industrial Safety Lecture Three

emergency response plan erp
Emergency Response Plan (ERP)

Industrial Safety Lecture Three

first aid for chemical exposure
First Aid for Chemical Exposure
  • Ingestion
  • Inhalation
  • Skin Contact
  • Eye Contact
  • Burns

Industrial Safety Lecture Three

review
Review
  • 1. Give the names of the two chemical hazards.
  • 2. What name is given to a chemical which will burst into flame when contacted by air?
  • 3. What term is given to chemicals which can cause and /or support fire in other materials?
  • 4. What is a health hazard?
  • 5. Which kind of health hazard destroys skin on contact?
  • 6. Chemicals that cause sterility, fetal death, and birth defects are called ____________.
  • 7. What is a carcinogen?
  • 8. Give the three states in which a chemical can exist.
  • 9. Give the three ways employees can be exposed to health hazards.
  • 10.What are the most common skin contact hazards?
  • 11.What is an MSDS?
  • 12.What kind of information is found on the MSDS?

Industrial Safety Lecture Three