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Minimizing Air Carrier Impacts During Construction. Phasing for Operations and Production 30 th Annual Airport Conference FAA Eastern Region March 8, 2007. 2 Case Studies:. Salisbury (SBY) Maryland – Runway 14-32 Overlay Roanoke (ROA) Virginia – Runway 6-24 Overlay.
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Minimizing Air Carrier Impacts During Construction Phasing for Operations and Production 30th Annual Airport Conference FAA Eastern Region March 8, 2007
2 Case Studies: Salisbury (SBY) Maryland – Runway 14-32 Overlay Roanoke (ROA) Virginia – Runway 6-24 Overlay 30th Annual Airport Conference FAA Eastern Region
Project Similarities • Intersecting runways • Only 1 ILS runway • Air carrier maintenance bases • Air cargo operations • Non-typical overlays: Grade correction, shoulders, new taxiways 30th Annual Airport Conference FAA Eastern Region
THE CHALLENGE FOR BOTH: Protect our Air Service! Minimize operational impacts AND Maximize construction productivity 30th Annual Airport Conference FAA Eastern Region
Easier Said Than Done! • Advance Coordination • Legwork – Digging Into the Airline’s Operations • Several Iterations • Compromise & Tough Decisions 30th Annual Airport Conference FAA Eastern Region
CASE STUDY #1 Salisbury-Ocean City: Wicomico Regional Airport Runway 14-32 Overlay 30th Annual Airport Conference FAA Eastern Region
Photo of SBY 30th Annual Airport Conference FAA Eastern Region
Airport Operations • One air carrier (HQ & maintenance base @ SBY) • PX service 5 am – 12 midnight x 7 days • Unscheduled maintenance flights • Daily late night “catch up” flight from PHL • Air cargo operations • Based MD State Police Medevac Helicopter 30th Annual Airport Conference FAA Eastern Region
Unique Project Features • Aggregate supply issues • Availability of paving contractors • Competition with local highway projects • Fewer sequencing constraints (access, work windows) • Fewer financial constraints (LDs, PWLs) • Easier than airports! • Heavy asphalt overlay (8”) w/grade corrections 30th Annual Airport Conference FAA Eastern Region
Advance Coordination • User meetings • All tenants • Air carrier only • Various airline reps – chief pilots, schedulers, local reps • ATCT meetings • Contractor meetings • FAA ADO coordination 30th Annual Airport Conference FAA Eastern Region
Legwork – Digging Into the Airline’s Ops • Finding the right people to talk to • Aircraft specific criteria for takeoff/landing • Airline specific policies for takeoff/landing • Date specific airline schedules • Areas of flexibility – aircraft types and schedules 30th Annual Airport Conference FAA Eastern Region
Several Iterations • Draft layouts & declared distance tables • Submittals to parties • Seeking & receiving feedback 30th Annual Airport Conference FAA Eastern Region
First Plan – No Impact Option • Work only on VFR days • 8 pm call by Airport each night on whether runway available next day • Successfullyused on previous safety area project • Intersection work “Midnight - 5 am” (airport closed) • Intersection work window = 5 hours • Received no bids 30th Annual Airport Conference FAA Eastern Region
Second Plan • 30 day shutdown of ILS runway • Intersection work “Dusk - 5 am” (airport closed except for scheduled air carrier) • Air carrier ops accommodated dusk – midnight • Intersection work window = 9 hours + • Definition of dusk 30th Annual Airport Conference FAA Eastern Region
Crosswind Runway Use • 3,200’ available • Air Carrier Landings • Cargo and Maintenance Flights • No GA • Pull Back from Safety Area 30th Annual Airport Conference FAA Eastern Region
Phasing Layout 30th Annual Airport Conference FAA Eastern Region
Tough Decisions • To airlines – we cannot “not do” the project • To airlines – firm midnight cutoff • To GA – Restricted to Air Carrier Ops 30th Annual Airport Conference FAA Eastern Region
Conclusion • Successful project! • No flights cancelled due to construction • Completed within established milestones • Fewer nights required for intersection work • Using same approach for follow-on phase 30th Annual Airport Conference FAA Eastern Region
CASE STUDY #2 Roanoke Regional Airport Runway 6-24 Overlay 30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
Airport Operations • 4 Air Carriers, Maintenance base • Service 5:45 am – 11:30 pm • 3 Air Cargo Carriers plus unscheduled • Financial & Medical Flights, GA • Football Charters 30th Annual Airport Conference FAA Eastern Region
Project Goals • Rehabilitative Overlay, 3 to 5 inches P-401 • Transverse grade correction • New taxiways: ends, midpoint, fillets • New shoulders • Improve to standards to maximum extent 30th Annual Airport Conference FAA Eastern Region
Minimum Impact Schedule • Midnight to 5:30 am • Pull back for cargo ops • Project Duration: 2 years • Unacceptable • Brainstorm: All Options but “Protect Air Service” 30th Annual Airport Conference FAA Eastern Region
Finding Additional Work Hours • Flights after 9:30 pm are arrivals • Saturday nights after 8:30 pm • Crosswind runway considerations • Length • Terrain limited – One way • Winds 30th Annual Airport Conference FAA Eastern Region
Wind Analysis • Air Carrier Landing Runway 33 • No tail wind allowed for jets • Air Cargo Depart Runway 15 • Weight Penalty 30th Annual Airport Conference FAA Eastern Region
Wind Analysis • Meteorological Data • South and East Winds about 1/3 of the time in summer to fall • 2/3 of the time we can get 2 hours more production, almost double 30th Annual Airport Conference FAA Eastern Region
Wind Based Contract Provision • Planned start at 9:30 pm • If tail wind, Start at 11:30 pm • For each 2 late starts, add 1 contract and milestone day 30th Annual Airport Conference FAA Eastern Region
Advance Coordination • User meetings: Air Carrier primary • ATCT and Ops meetings: One voice • Contractor meetings – Input and preparation • FAA ADO coordination – Contract matters 30th Annual Airport Conference FAA Eastern Region
The Plan • Sunday thru Friday 9:30* pm – 6:00 am • Saturday 8:30 pm – 6:00 am • Intersection work Saturday nights • RW 15-33: 4,000 usable • *IF tailwind on RW 33: • 11:30 pm start • contractor receives extra night & day for every 2 nights lost • Owner makes nightly call at 9pm • 10 minute delay if “on final” 30th Annual Airport Conference FAA Eastern Region
Coordination Results • Compromises • Clear Rules of Authority and Limits • Contingency Items • What Ifs? • Be Ready 30th Annual Airport Conference FAA Eastern Region
Project Results • 58,000 tons of P-401 • On time completion even with 9/11/01 • No air carrier diversions • Wind impact days – slightly less than projected 30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
30th Annual Airport Conference FAA Eastern Region
Keys to Success • Seek the right people to talk to • Airline specific policies for takeoff/landing • Airline schedules & aircraft types • Find areas of flexibility – aircraft types and schedules 30th Annual Airport Conference FAA Eastern Region
Keys to Success • Must Do the Project! • Roll-up-your-sleeves work sessions w/airline schedulers • Contractor input on constructability • Commit: Airport-wind call, Airlines-diverts, Contract- stand by it, credibility 30th Annual Airport Conference FAA Eastern Region
Common Threads • Coordinate well in advance, seek key affected parties • Identify and engage the right people - priorities • Dig into the details of the airline’s operations • Remember that a little means a lot once contractor is mobilized • be creative, but keep it simple • be ready (Owner) to make the difficult decisions • Provide solutions to your ADO engineer, present analysis and justify 30th Annual Airport Conference FAA Eastern Region
Minimizing Air Carrier Impacts During Construction Questions or comments? Thank You. 30th Annual Airport Conference FAA Eastern Region