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Forging machining is often used in cars and trucks where there will be a lot of shock or stress. There may be more than 250 forgings in cars and trucks. Connecting rods, crankshafts, transmission shafts, gears, differential gears, drive shafts, clutch hubs, and universal joint yokes and crosses are all engine and powertrain parts by forging.
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Whyareforgingssoprevalent? Sincethebeginning,metalworkinghasbeenusedtoensurethatproductsare strong,durable, reliable,andofthehighestquality.Asoperating temperatures, loads,andstressesrise,these benefitsofforgedpartsarebecomingmore critical. Withforgingmachining,designscanbemadethatcanhandlethehighest loadsandstresses.Recentimprovementsinforgingtechnologyhavemadeit possibleforforgingstohaveamuchmorecomprehensiverangeofproperties.
Ultra-LargeCapabilitiesForForgingAndMachining AutomotiveandTruck Forgingmachiningisoftenusedincarsandtrucks wheretherewillbealotof shockorstress.Theremaybemorethan250forgingsincarsandtrucks. Connectingrods,crankshafts,transmissionshafts,gears,differentialgears,drive shafts,clutchhubs,anduniversaljointyokesandcrossesareallengineand powertrainpartsbyforging. Aerospace Theperformance,range,andpayloadofanaircraftareallimprovedbyahighratio ofstrengthtoweightandstructuralreliability. Because ofthis,ferrousand nonferrousforgingsareusedinhelicopters,planeswithpistonengines,commercial jets,andmilitarysupersonicplanes.
Off-HighwayandAgricultural Ferrousforgingsareusedinoff-roadandheavy constructionequipmentandin miningmachinerybecausethey are strong,tough,andeasytomachine,and cheap. Ordnance Almosteverydefencetool,fromthetriggersonriflestothedriveshaftsinnuclear submarines,hasforgedparts.Morethan550forgingsareusedinheavytanks,and morethan250areusedinarmouredpersonnelcarriers.Most155-mm,75-mm,3- in,andmortarprojectiles aremadeupofatleasttwopartsthatwereforged.
ValvesandFittings Forgingsareespeciallygoodforhigh-pressureapplicationsbecauseoftheir mechanicalpropertiesandthefactthattheydonothaveanyholes.Flanges, valvebodiesandstems, tees,elbows,reducers,saddles,andother fittings are madeofmaterials thatdonotrustormeltwhentheygethot.Rockcutterbits, drillinghardware,high-pressurevalves,andfittingsareallusedintheoilfield.
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