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This document outlines the detailed machining process for the outer face of copper vanes using 45-degree milling techniques. It includes first and second roughing operations along with profiling strategies using a 4 mm step across Copper C101 and C103. The original design versus the new design is compared, highlighting advantages such as improved accuracy and stiffness, a larger vacuum port, and reduced brazing needs. However, the new design introduces two component types, increased weight, and appearance similarities to SNS RFQ.
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Copper C101 v C103 Information source: http://www.suppliersonline.com/
New design Advantages Improved accuracy through reduced number of job moves Improved stiffness Cost? – calculate Larger vacuum port possible No end flange required – less brazing Can be manufactured in house Improved handling – extra material allows for cutaways Disadvantages Two component types instead of one Appearance – similarity to SNS RFQ Increased weight