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Block preparation

This document outlines the detailed machining process for the outer face of copper vanes using 45-degree milling techniques. It includes first and second roughing operations along with profiling strategies using a 4 mm step across Copper C101 and C103. The original design versus the new design is compared, highlighting advantages such as improved accuracy and stiffness, a larger vacuum port, and reduced brazing needs. However, the new design introduces two component types, increased weight, and appearance similarities to SNS RFQ.

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Block preparation

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  1. Block preparation

  2. 45 degree milling

  3. Outer face detail machining

  4. First roughing operation

  5. Second roughing operation

  6. Second roughing operation

  7. Vane profile machining program

  8. Profiling – 4 mm step across

  9. Copper C101 v C103

  10. Copper C101 v C103 Information source: http://www.suppliersonline.com/

  11. Pill Box Cavity

  12. Original design

  13. Original design

  14. New design Advantages Improved accuracy through reduced number of job moves Improved stiffness Cost? – calculate Larger vacuum port possible No end flange required – less brazing Can be manufactured in house Improved handling – extra material allows for cutaways Disadvantages Two component types instead of one Appearance – similarity to SNS RFQ Increased weight

  15. New design

  16. New design

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