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SERVICE MANUAL FOR: I-Bike S - PowerPoint PPT Presentation


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SERVICE MANUAL FOR: I-Bike S. Specifications. Set up dimension: 110X55X129mm Fold up dimension: No Weight of product: 29kg Shipping Weight: User weight limit: 120kg Resistance Level: Manual 8 levels Incline Range: No Hand Pulse Sensor: Yes Wireless Pulse Sensor: No

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Presentation Transcript
slide2

Specifications

Set up dimension: 110X55X129mm

Fold up dimension: No

Weight of product: 29kg

Shipping Weight:

User weight limit: 120kg

Resistance Level: Manual 8 levels

Incline Range: No

Hand Pulse Sensor: Yes

Wireless Pulse Sensor: No

Power Requirement: UM-3 AA 1.5v X 2

Motor: No

Emergency Stop: No

slide6

Remove chain covers

Step 1: First use a flat screwdriver remove crank

plastic cover then use 14mm socket wrench to undo

crank nut.

Step 2: Use a open crank tool/crank puller to remove crank.

Crank puller tool

Step 3: Follow the same procedure

To remove crank arm from the other

side

Step 4: Use a crank puller tool to undo crank.

Step 6: Remove Front stabilizer tube cover.

Step 5: Move up Chain cover upper cover.

slide7

Step 7: Use a Phillips screwdriver to undo Main chain

Cover right screws x 4.

Step 6: Remove Rear stabilizer tube cover.

Step 8: Remove Main chain cover-right.

Step 9: Use a Phillips screwdriver to undo Main chain

Cover left screws x 2.

Step 9: Remove Main chain cover left.

slide8

Remove flywheel

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Remove belt tension spring.

Step 3: Remove the driver belt.

Step 4: Use 3mm Allen wrench to remove 3 x

Bolts from the flywheel.

Step 5: Follow the same procedure to remove 3 x bolts

From other side of the flywheel.

Step 6: Once undone Flywheel can be removed

slide9

Disassemble flywheel set

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Follow Disassemble flywheel set instructions to remove flywheel set.

Step 3: Use 8mm Allen wrench to undo

Flywheel bolt x 1.

Step 4: Remove flywheel Aluminum support.

Step 5: Use 4mm Allen wrench to undo

Aluminum disk bolts x 4.

Step 6: Aluminum disk and axle can be dismantled

from flywheel.

slide10

Disassemble resistance bracket

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Use 6mm Allen wrench,14mm and

17mm wrench to undo 2 x bracket securing nuts.

Step 3: Remove magnet bracket axle and spring.

Step 4: Remove magnet bracket axle.

Step 5: Remove bracket.

Step 6: When reassembling the magnet bracket. You must ensure

That the spring , thin washer and thick washer are installed as above.

slide11

Dismantle manual resistance adjust knob

Step 1: Use a Phillips screwdriver to undo

resistance unit on front post.

Step 2: Remove resistance unit.

Step 3: Use a Phillps screwdriver to remove

Resistance unit screws x 3.

Step 4: Remove resistance VR set.

slide12

Pulse sensor

Pulse sensor

Flywheel

slide14

Engineer mode setting

Set console measurement for I Bike S or I Trainer S:

The I Bike S and I Trainer S consoles are the same. The only difference is the computer

measures speed and distance differently, see below instructions.

Power off then connect 01 jump then power on, display will show “78” This is the setting

this for I Bike S console .

Power off then disconnect 01 jump then power on, display will show “56” This is the

setting for I Trainer S console .

slide15

Switch display between Metric(km/h) or English(ml/h):

The console PC board has a switch that can change console between Metric or English,

see below instructions to change.

Remove the battery from console. Remove the 5 x screws in the rear of the console to

access the PC Board. On the PC Board there is a switch that is used to change between

KM/H and ML/H. Push the switch down to select KM/H

Push the switch up to select“MPH”

Once the speed/distance reading is selected, insert the battery, power the machine back on and the selected reading will be displayed in the upper section of the screen.

computer display not clear

Trouble Shooting

COMPUTER DISPLAY NOT

CLEAR.

Computer display not clear

DOES REPLACING THE

BATTERIES CURE THE

PROBLEM.

YES

FIXED

NO

REPLACE COMPUTER

slide17

No Computer display or display not clear

REMOVE THE BATTERY

THEN REPLACE IT, IS COMPUTER

DISPLAY CORRENT?

NO

CHECK AND CLEAN METAL

CONNECTOR IN BATTERY HOLDER

DOES COMPUTER NOW DISPLAY?

YES

YES

IS RPM SENSOR WIRE

CONNECTED INTO COMPUTER

NO

FIXED

NO

RECONNECT

REPLACE COMPUTER

YES

IS MAGNET STILL INTACT

ON FLYWHEEL?

NO

RE-INSTALL A

MAGNET STONE

IS DISTANCE WITHIN

3-5MM FROM MAGNET

TO RPM SENSOR?

NO

REPLACE RPM SENSOR

RE-ADJUST

slide18

Computer not displaying RPM

IS RPM SENSOR WIRE

CONNECTED INTO COMPUTER?

NO

RECONNECT

YES

IS MAGNET STILL INTACT

ON FLYWHEEL?

NO

RE-INSTALL

MAGNET

IS DISTANCE WITHIN

3-5MM FROM MAGNET

TO RPM SENSOR?

NO

RE-ADJUST

REPLACE RPM SENSOR

slide19

Computer no display resistance level

IS RESISTANCE KNOB

VR WIRE 3PIN CONNECTOR

DISCONNECTED

ON COMPUTER PC BOARD?

YES

RECONNECT

NO

IS VR RESISTANCE VALUE

CORRECT AT RESISTANCE

LEVEL 1 POSITION?

NO

RE-ADJUST

REPLACE VR IN RESISTANCE

ADJUST KNOB