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Blizzard Pulse Jet Baghouses Side Loading - torch-air.com
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Phone number: +1(918) 810-7688 Website: https://torch-air.com/ Email: info@torch-air.com Production Company Torch-Air, LLC Blizzard Pulse Jet Baghouses
Fig. 1 Product line of Blizzard pulse jet baghouses with side loading Blizzard baghouses are reliable, low-maintenance dust collectors designed for cleaning air and gases of high contamination in the form of dry coarse as well as fine particulate dust as well as different types of fibrous and non-sticky dust. It can be installed both outside and inside a facility. Its modular configuration (Fig 1) allows for the necessary performance level to be achieved without any substantial changes having to be made to its design. In fact, only minimal improvements to the already operating Machine are enough for a new tier to be added with a range of baghouses or for several machines of a single conveyor line can be combined for dust discharge (Fig. 2). Potential uses include: - dust collecting for ovens and casthouses; - 2 -
- silo loading/unloading dust collection; - dust collection for bulk handling, conveyor belts, conveyors, elevators; - dust collection in grinding mills, sawmills, sifting machines, cold storehouses, holding furnaces, and batching plants; - dust collection for thermal and mechanical metal cutting processes, welding processes, etc. The machines can be used in the food, chemical, metallurgical, metal processing, mountain ore, pharmaceutical, engineering, and other industries as well. Fig. 2 In its classical design, the Machine is equipped with a knife valve in the lower part of the hopper along with a wheeled dust box for collection and convenient dust discharge (Fig. 3). The box features a window for visual monitoring as it fills up. - 3 -
Fig. 3 For automation of the hopper dust discharge process, rotary valves can also be used (Fig. 2 and Fig. 4) as well as a double dump (Fig. 5). Fig. 4 Fig. 5 - 4 -
General features of the machines: Parameter title Value House design pressure, up to Pa 2,000 Peak negative pressure in frame, Pa 5,000 Dust concentration at the inlet, up to g/m³ 50 Dust concentration at the baghouse exit, maximum, 5-20 mg/m³ Maximum incoming gas temperature, maximum, °С 130 Peak short-term temperature, maximum, °С 150 Compressed air pressure in pulse jet system, bar 5-7 Frame design material Zincked steel (or stainless steel by Metalware material order) Filter element Square-cut, polyester bag Dust collection tank, volume*, L 70 *-per section In addition to the basic standard package, the Machine can be complemented with other additional functions: - a platform can be installed for conducting baghouse maintenance; - explosion-proof Machine design: installation of explosion-proof membranes, filter elements with anti-static fibers and threads, additional grounding systems, IP 64 electricity, etc. - heat insulation for the frame and hopper (50 mm of synthetic insulation and zinc coating); - a control cabinet providing for collection of data from the dust transmitters, pressure changes, and equipment condition (fan, worm, feeder). It also allows for the feature of setting up alarms on the machine’s operating condition, accidents, technological blockages, emergency stops, and device deactivation from the fire alarm signal. - other functions, depending on the production facility's needs. Series package: Title Quantity/package - 5 -
-knife gate valve Dust discharge devices: -double pendular shutter (dump) (for order) - worm conveyor (for package of machines) (for order) Frame heat insulation (for order) - Control unit - Blasting pipes with atomizers Air pulse system in the package: - Air pulse valves - Compressed air receiver - Differential manometer (for order) Cone-shaped hopper for discharging dust with an easily Included in the package removable inspection hatch A damper plate at the contaminated air inlet, for Included in the package preliminary dust separation Easily removable inspection Included in the package hatches in the frame How it works: The contaminated air enters the dirty air chamber via the air duct and passes through the damper plate, which slows the air’s speed, allowing for the heavy particles to fall straight down into the hopper. The damper plate also distributes and redirects the air flow, facilitating even distribution of the air masses along the bags. This boosts the level of air cleaning and the concentration of dust that the baghouse can handle. It also extends the filter elements’ service life and allows for filter bags to be able to be used in a baghouse with a total area of up to 126 m² with a relatively even load. As the air passes through the baghouse, it leaves dust and other impurities on the outside of the filter, thus becoming cleaned and exiting via the clean air chamber into the air duct. Since some of the “dust” sticks to the material, thereby increasing resistance to the air flow, a pulse jet regeneration system is included in the basic package. The air is fed via a nozzle located in the clean air chamber into the bags in a powerful pulse, consequently blowing the stuck dirt mass off of them. That occurs on a timed basis without necessitating the ventilation system fans to stop. The air in the pulse jet system accumulates in the receivers (one section each). They need to be - 6 -
attached to the external compressor or the compressed air supply main. For that purpose, there is also a fitting on the receiver as well as a condensation drain valve. The air valves that are used are either produced in the United States or imported from Germany or Italy. They're all certified for baghouse equipment pulse jet cleaning systems. If a differential manometer is installed, bags cleaning will be able to be set up not only in a timed fashion but also based on the level of bags’ “contamination”. A differential manometer can also sound off in the event that one of the bags becomes damaged. Fig. 6 - 7 -
Filtering area and bag quantity by model: Filters quantity in 1 S bags, Filters Machine title Rows Filtration area, m² row m² quantity B-36 12 2 1.5 24 36 B-54 12 3 1.5 36 54 B-72 12 4 1.5 48 72 B-90 12 5 1.5 60 90 B-108 12 6 1.5 72 108 B-126 12 7 1.5 84 126 Fig. 7: Blizzard Baghouse - 8 -
