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Production of Laminated Cards for High-End Applications. ICMA – Expo 2008 Orlando, 06th – 09th April Presented by: Thies Janczek. Content. Introduction Physical and Data Security Card Production Considerations Markets and Application Summary. Introduction.

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production of laminated cards for high end applications

Production of Laminated Cards for High-End Applications

ICMA – Expo 2008

Orlando, 06th – 09th April

Presented by: Thies Janczek

content
Content
  • Introduction
  • Physical and Data Security
  • Card Production Considerations
  • Markets and Application
  • Summary

ICMA Expo, Orlando

introduction
Introduction
  • ID cards in ID-1 format are around for decades
  • Increasing employment of Chip Cards for ID card issuer (contact and contactless)
  • Contactless technologies either pure or DIC
  • Specifications
    • ICAO 9303 (ISO/IEC 7501) for Machine Readable Travel Documents (MRTD)
    • ECC (European Citizen Card) CEN/TS 15480
    • European Driver license

ICMA Expo, Orlando

introduction security categories overview

How

What

Who

First line

inspection

everybody

Without tools

Guilloch,

Hologram,

Optical Variable Ink,

Changeable Laser

Image

Simple tools,

e.g. UV Lamp

Educated personel,

Police, Immigration

Second line

inspection

UV-VIS Lumineszens,

IR-VIS Lumineszens

Machine readable

features

Police laboratories

Forensic

Analysis

e.g. Spectral Analysis

IR-IR Lumineszens,

Reactive agents

Third line

inspection

IntroductionSecurity Categories Overview

ICMA Expo, Orlando

physical and data security
Physical and Data Security
  • Data structure defined in ICAO 9303 for travel documents
  • Crypto controller employed with a high level of data security and chip hardware security
  • Physical aspects of a security printed product to be fullfilled (mainly 1st and 2nd line inspection)

ICMA Expo, Orlando

physical features guilloche printing
Physical FeaturesGuilloche printing
  • Correct Design:
  • Continuous fine lines
  • Spot colour (difficult to copy)
  • Rainbow printing

Magnification

ICMA Expo, Orlando

physical features optical variable ink ovi
Physical FeaturesOptical Variable Ink (OVI)
  • Flakes of di-electric layers (Fabry-Perot)in a matrix of silk screen ink

„transprent“

Screen ink

5 nm Cr

MgF2

30 nm Al

MgF2

5 nm Cr

Thickness of MgF2 layer

Defines color change

(gold-green; green-magenta; green-black etc.)

ICMA Expo, Orlando

slide9

PC (PVC) transparent

PC (PVC) transparent

Offset or Screen

Offset or Screen

PC (PVC) white or paper

Laser engraving

tactile

Laser engraving

Non tactile

Physical FeaturesLaser Engraving

Passport

Driving license

ID card

Car documents

Laser

ICMA Expo, Orlando

physical features unvisible photolumineszent

Rainbow Printing

with UV-colors

Fluorescent color

(various)

Fluorescent

Guilloch

Fluorescent filaments

Physical Features - unvisible Photolumineszent

ICMA Expo, Orlando

construction generals laminated card
Construction generals Laminated Card
  • Multilayer Construction preferred w/o adhesive
    • Opaque inner layer
    • Transparent overlay layer
      • Functional layer (basically overlay)
      • Limitation OV thickness through module dimensions
    • Contactless inlays
    • Interlayer printing (water mark)
    • Fitting front/reverse side

ICMA Expo, Orlando

card production considerations
Card Production Considerations
  • Pre-Press
  • Printing
  • Collation
  • Lamination
  • Punching
  • Milling and Embedding
  • Personalization

ICMA Expo, Orlando

card production considerations pre press
Card Production ConsiderationsPre-Press
  • Artwork generation is not allowed on commercial available software
  • Special software ( > 40k Euro) to be employed
    • Experience personal
  • No process colours
    • Various visible and unvisible inks
    • high securtiy area and system (server)

ICMA Expo, Orlando

card production considerations printing
Card Production ConsiderationsPrinting
  • Multiple custom colours in offset
    • visible and unvisible
  • Screen printing for OVI
  • Tight register due to fine line artwork
  • Rainbow printing (visible and unvisible)
    • sheet orientation (repeat)
  • Print machine limitations
  • Temperature stable colours to be used

ICMA Expo, Orlando

card production considerations collation
Card Production ConsiderationsCollation
  • Hologram under Overlay possible
    • Holographic stripe
  • Front/Reverse side registration
  • Contactless inlay (antenna)?
  • > 6 layer construction possible
    • manual collation in most cases
    • material handling

ICMA Expo, Orlando

card production considerations lamination
Card Production ConsiderationsLamination
  • Longer lamination cycles with PC w/o adhesive layers
    • capacity decrease
  • High temperatures sensitivity
    • Hologram material
    • printing colours
      • colour shift
      • bleeding

ICMA Expo, Orlando

card production considerations lamination plates

Positioning Pins

MLI/CLI

Braille Lettering

Card Production ConsiderationsLamination plates
  • Structured lamination plates
    • expensive structuring process
    • set per project
    • registration to printed artwork
    • special surface treatment
      • anti adhesion
      • hardening
  • Just a few supplier with specialised technologies

ICMA Expo, Orlando

card production considerations punching
Card Production ConsiderationsPunching
  • Standard registration w/ print marks
    • White border (?)
  • Tool has to be fit to the material
    • PC more difficult and higher wear of tools
    • Dimensions
    • Edges and burrs
    • Handling scratches
    • Positioning precision (w/ inlays)
  • more precise tooling and set up for multi material constructions

ICMA Expo, Orlando

card production considerations milling and embedding
Card Production ConsiderationsMilling and Embedding
  • Milling parameter to be adjusted to the material combination
  • Equipment limitations for some DIC technologies
  • Module adhesive to be fitted to core material

ICMA Expo, Orlando

card production considerations personalization
Card Production ConsiderationsPersonalization
  • Laser engraving is the most employed gray scale system
    • tactile and non-tactile
    • MLI/CLI posibilites to be integrated
  • new materials developed with receptor coatings for D2T2 and Re-transfer (colour)
  • New technology developed for continuous ink jet printing (colour)
  • Data handling and processing with special security (e.g. HSM)

ICMA Expo, Orlando

markets and applications
Markets and Applications
  • Governmental projects demand physical security features
    • ID-card, Driving license, Citizen Card, Passport (data page)
    • Worldwide necessity for Machine Readable Travel Documents
    • Long term acquisition for long term contracts
  • Commercial projects are more focussed on IT technology
    • Single Card Digital printed

ICMA Expo, Orlando

example german driving license

Tactile Laser

Engraving

Holografic thread with

demetallised Mikrotext

Mikrotext

Paper field

Throughlight

register

Changeable Laser

Image

Optical Variable

Ink

ExampleGerman driving license

ICMA Expo, Orlando

example swiss id card

individual

Card number

Kinegram with

demetallised Microtext

UV-Iris pint

Relief Motive

Guilloche

Line Strukture

Tactile

Laser engraving

Changeable

Laser Image

Mikrotext

OCR text

Fluorescent

Security threat

ExampleSwiss ID card

ICMA Expo, Orlando

summary
Summary
  • Dedicated Know How is needed
    • Artwork generation
    • Card construction and features
    • Personalisation
  • Special Equipment / Modifications
    • Pre-Press, Collation, Lamination, Punching, Personalization
  • Marketing and Sales to be prepared for long term aquisition

ICMA Expo, Orlando

production of laminated cards for high end applications26
Production of Laminated Cards for High-End Applications

THANK YOU

FOR YOUR ATTENTION

More Information:

COCASO – Thies Janczek – Moewenstrasse 5a – 24113 Molfsee – Germany

Phone: +49-(0)4347-701433 – Email : thies@cocaso.com

www.cocaso.com

ICMA Expo, Orlando