slide1 l.
Download
Skip this Video
Loading SlideShow in 5 Seconds..
Presentation on Zero Liquid Discharge System For Molasses Based Distillery Effluent. PowerPoint Presentation
Download Presentation
Presentation on Zero Liquid Discharge System For Molasses Based Distillery Effluent.

Loading in 2 Seconds...

play fullscreen
1 / 29

Presentation on Zero Liquid Discharge System For Molasses Based Distillery Effluent. - PowerPoint PPT Presentation


  • 1396 Views
  • Uploaded on

Presentation on Zero Liquid Discharge System For Molasses Based Distillery Effluent. Organized By: CPCB – AIDA, New Delhi. INTRODUCTION. DISTILLERY EFFLUENT. SSP TECHNOLOGY. EVAPORATION SYSTEM. DRYING SYSTEM. CLIENT LIST. INSTALLATION PHOTOGRAPHS. ABOUT SSP. R & D CENTER. THANKS.

loader
I am the owner, or an agent authorized to act on behalf of the owner, of the copyrighted work described.
capcha
Download Presentation

PowerPoint Slideshow about 'Presentation on Zero Liquid Discharge System For Molasses Based Distillery Effluent.' - Patman


Download Now An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.


- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -
Presentation Transcript
slide1

Presentation

on

Zero Liquid Discharge System

For

Molasses Based Distillery Effluent.

Organized By:

CPCB – AIDA, New Delhi.

slide2

INTRODUCTION

DISTILLERY EFFLUENT

SSP TECHNOLOGY

EVAPORATION SYSTEM

DRYING SYSTEM

CLIENT LIST

INSTALLATION PHOTOGRAPHS

ABOUT SSP

R & D CENTER

THANKS

slide4

MAIN THRUST OF THE TECHNOLOGY

  • MAXIMUM reduction in the quantity of effluent.
  • Generation of REUSABLE condensate water.
  • MINIMUM operating cost.
  • Possible REVENUE generation.
slide5

SCHEMATIC OVERVIEW

Distillery Spent wash

Bio Methanation

Bio Methanation

RO Reject

RO Reject

Multiple Effect Evaporation System

Drying System

Powder / Mixed Fuel

Boiler System

slide7

MULTIPLE EFFECT EVAPORATION SYSTEM

Distillery Spent wash

Distillery Spent wash

Bio Methanation

Bio Methanation

RO reject

RO reject

Multiple Effect Evaporation System

Multiple Effect Evaporation System

Steam

Recyclable Condensate Water

Concentrate at 40% TS

Concentrate at 60% TS

To Drying section

To Drying section

slide9

STEAM ECONOMICS

LESS STEAM CONSUMPTION

slide10

ADVANTAGES OF THE EVAPORATION SYSTEM

  • NO foaming of process liquid during operation.
  • NO scaling in tubes of evaporator.
  • The condensate water obtained from multiple effect evaporation system is colorless and can be recycled.
  • High Steam Economy
  • Less Man Power
  • Less Space Requirement

PROVEN TECHNOLOGY

slide12

ROTARY DRYING SYSTEM

Concentrate from Evaporation section

Bagasse / Rice Husk / Wood Chips

Online Mixer

Hot Air

Rotary Dryer

Mixed Fuel @ 15% M/c

Hot Air Generator

Boiler System

slide13

CASE STUDY

FOR

OPERATING COST

Capacity – 500 m3/day

slide14

EVAPORATION SYSTEM WITH TVR

Distillery Spent wash – 500 m3/day

Bio Gas Generated

17550 Nm3/day

Bio Methanation 500 m3/day at 5% TS

Multiple Effect Evaporation System with TVR

Steam

Steam 52 Tons/Day

Recyclable Condensate Water (Water vapour+ Steam)

Recyclable Condensate Water (489 m3/day)

100 m3/day Concentrate at 25% TS

62.5 m3/day Concentrate at 40% TS

To Bio Composting

To Drying Section

slide15

ROTARY DRYER SYSTEM

Energy IN

62.5 TPD Bagasse at 50% TS

62.5 x 2200 = 137.5 MKcal

62.5 m3/day from Evaporator at 40 % TS

62.5 TPD Bagasse at 50 % moisture

Online Mixer

Energy OUT

51 TPD Mixed Fuel at 85% TS

51 x 2600 = 132 MKcal

125 TPD at 55 % moisture

Hot Air

Rotary Dryer

66 TPD at 15% Moisture

Hot Air Generator

Energy Required

137.5 – 132 = 5.5 Mkcal

9 TPD Bagasse.

15 TPD

51 TPD for Boiler

slide16

OPERATING COST / M3 OF EFFLUENT TREATED

* Labor Cost is not considered in this calculation.

slide17

EVAPORATION SYSTEM WITH TVR

Distillery Spent wash – 500 m3/day

Spent Wash 500 m3/day at 10% TS

Multiple Effect Evaporation System with TVR

Steam 49 Tons/Day

Condensate Water

(417 m3/day)

83 m3/day Concentrate at 60% TS

To Drying Section

slide18

ROTARY DRYER SYSTEM

Energy IN

83 TPD Bagasse at 50% TS

83 x 2200 = 182.6 MKcal

83 m3/day from Evaporator at 60 % TS

83 TPD Bagasse at 50 % moisture

Online Mixer

Energy OUT

88 TPD Mixed Fuel at 85% TS

88 x 2800 = 246.4 MKcal

166 TPD at 45 % moisture

Hot Air

Rotary Dryer

107 TPD at 15% Moisture

Hot Air Generator

Extra Energy Generated

246.4 – 182.6 = 64 Mkcal

29 TPD Bagasse.

19 TPD

88 TPD for Boiler

slide19

OPERATING COST / M3 OF EFFLUENT TREATED

CONDENSATE WATER IS ACIDIC IN NATURE.

* Labor Cost is not considered in this calculation.

slide25

About SSP?

SSP is leading

End to End

Technology Solution Provider Company

based on

EVAPORATION

&

DRYING TECHNOLOGY…

slide26

Core Competency

Industrial Evaporators:

Industrial Dryers:

Falling Film.

Spray Dryer.

Rising Film.

Steam Tube Dryer.

Forced Circulation.

Fluid Bed Dryer.

Scrapped Surface.

Rotary Dryer / RVD.

Thin Film.

Vacuum Tray Dryer.

Combination Type.

Spin Flash Dryer.

Evaporative Crystallizer.

Band Dryer.

Flash Evaporator.

Vertical Thin Film dryer (VTFD).

slide27

RESEARCH & DEVELOPMENT CENTER

  • For SSP, the process of establishing a plant begins not at our state of art manufacturing facilities but at our Research & Development Centre. We call it our Central Nervous System.
  • The company dedicates its best in research, production and quality control, in order to keep pace with the fast changing technology in Chemical / Food Processing Industry. We are in continuous process to incorporate latest technology by developing models of energy efficient and cost effective plants.
  • Recognised by the Ministry of Science and Technology of the Govt. Of India, our R&D centre works towards developing new technologies, qualitative improvements & achieving import substitution. It is complete with a design department, laboratory, pilot plants, technical library, data bank and documentation centre.
  • Having such an elaborate R&D setup is extremely uncommon in the industry, which highlights our commitment to provide innovative technologies, result of which , SSP has applied for many patents.
slide28

Address:

Plot No. 149, NSEZ,

Phase – II

Noida – 201 305

U.P., India

CORPORATE OFFICE :

13 MILE STONE,

MATHURA ROAD,

FARIDABAD – 121003.

HARYANA

PH.NO. 0129 4183700

EMAIL - info@sspindia.com

Address:

B-109, MIDC,

Butibori.

Nagpur - 441122

Maharashtra, India

Address:

Plot No. C-60A,

EldecoSidcul Industrial Park

Sitarganj - 162405

Uttarakhand, India

Address:

Village Chandpur,

TahsilBallabgarh,

Faridabad – 121007

Haryana, India