Total Quality Management Introduction What is quality? Dictionary has many definitions: “Essential characteristic,” “Superior,” etc. Some definitions that have gained wide acceptance in various organizations: “ Quality is customer satisfaction ,” “ Quality is Fitness for Use .”
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Dictionary has many definitions: “Essential characteristic,” “Superior,” etc.
Some definitions that have gained wide acceptance in various organizations: “Quality is customer satisfaction,” “Quality is Fitness for Use.”
“The totality of features and characteristics of a product or service that bears on its ability to satisfy given needs.”
A comprehensive, organization-wide effort to improve the quality of products and services, applicable to all organizations.
Anyone who is impacted by the product or process delivered by an organization.
External customer: The end user as well as intermediate processors. Other external customers may not be purchasers but may have some connection with the product.
Internal customer: Other divisions of the company that receive the processed product.
The output of the process carried out by the organization. It may be goods (e.g. automobiles, missile), software (e.g. a computer code, a report) or service (e.g. banking, insurance)
Two dimensions: Product features and Freedom from deficiencies.
Examples in manufacturing industry: Performance, Reliability, Durability, Ease of use, Esthetics etc.
Examples in service industry: Accuracy, Timeliness, Friendliness and courtesy, Knowledge of server etc.
Higher conformance means fewer complaints and increased customer satisfaction.
Reasons for quality becoming a cardinal priority for most organizations:
Relatively simpler approaches to quality viz. product inspection for quality control and incorporation of internal cost of poor quality into the selling price, might not work for today’s complex market environment.
Everyone defines Quality based on their own perspective of it. Typical responses about the definition of quality would include:
At organizational level, we need to ask following questions:
At process level, we need to ask:
At the individual job level, we should ask:
…To know the future, know the past!
(By then, 80-year-old Deming was virtually unknown in USA. Whereas Japanese government had instituted The Deming Prize for Quality in 1950.)
Definition of quality, “A product or a service possesses quality if it helps somebody and enjoys a good and sustainable market.”
Decrease cost because of less rework, fewer mistakes.
Capture the market with better quality and reduced cost.
Long-term competitive strength
Stay in business
14 points for management:
Quality Trilogy –
Absolute’s of Management
Basic Elements of Improvement
Statistical Process Control (SPC)
Effective quality control systems include
Juran’s breakthrough sequence:
Seven QC Tools
Poka-Yoke (Mistake proofing)
ISO 9000: 2000
Malcolm Baldrige National Quality Award
Created to meet five objectives:
Organized in four sections: Management Responsibility; Resource Management; Product Realization; and Measurement, Analysis and Improvement.
(more information at http://www.iso.ch)
Core philosophy based on key concepts:
Contrasts between traditional TQM and Six Sigma (SS) -
Strategic Quality Management (SQM)
Broad goals don’t lead to results. First they have to be deployed as follows:
Reasons of failure of SQM could be