PRECISION REDEFINED - PLC-CONTROLLED SHOCK ABSORBER TESTING MACHINES

1. Precision Redefined - PLC-ControlledShock Absorber Testing Machines www.messungautomation.co.in

2. Precision - a word that keeps on getting thrown around often in the world of engineering. However, when it comes to shock absorber testing, precision isn’t a luxury-it’s survival.Every curve, every jolt, every rebound ofa shock absorber must be captured,tested, and analysed to microscopicexactness. Gone are the days whenmanual testing could keep up. The role of shock absorbers in today’shigh-speed automotive innovation andprecision engineering is to provide safety, comfort, and performance protection.But how can we make sure that theseabsorbers meet the high standards required by modern vehicles? This is where PLC automation becomes a useful tool. www.messungautomation.co.in

3. The old-fashioned testing methods, which werecumbersome, unreliable, and laborious, have beenreplaced by PLC-based automation systems. Imaginea testing line with the capacity to think, adapt andrespond in real time. The precision of ProgrammableLogic Controllers (PLCs) is not solely a promise,but rather adherence to standardised protocols. At Messung Industrial Automation, we aren’t just manufacturing automation controllers-we’re craftingthe intelligent nervous systems that power modernindustrial machinery. Our PLC-controlled shock absorber testing machines are powered by the NX-ERA JET PLC.These tests provide new perspectives on accuracy,speed and efficiency in an Industry 4.0 world. www.messungautomation.co.in

4. How PLCs Enhance Shock Absorber Testing There has been an evolution in the science of testing shock absorbers. Let’s understand how smart and compact PLCs can automate and optimise critical testing stages by providing consistency, control, and clarity. • Centralised Control withHigh Reliability • A robust industrial PLC is thefoundation of our testing machines.The real-time control systemsembedded in our automation designenable seamless functioning of allsensor, actuator, and motorisedcomponents.Damping force curves • Multiple sensors? Check. • Complex test sequences? Seamlessly handled. • Need real-time safety checks? Built-in with Safety PLCs • Real-Time Data Acquisition& Analysis • Tests on shock absorbers are morethan just passing or failing. It’s about quantifiable performance with our automation controllers: • Damping force curves • Displacement maps • Velocity and resistance profiles • Data is gathered by high-resolution sensors and then processed through HMI with PLC controllers, integrated via PLC-based software for predictive maintenance and long-term performance insights. • Feedback Loops forAdaptive Control • Real-time PLC communication protocols (like MODBUS and Ethernet/IP) and closed-loopcontrol enable our systemsto identify anomalies mid-testand correct them automatically.If temperatures spike, the system shuts down, sends an alert viathe web server PLC, and logsthe fault-intelligent testing,not just testing. www.messungautomation.co.in

5. NX-ERA JET PLC System Architecture • Core Hardware Components • With its compact size, modular design,and future scalability, the NX-ERA JET PLCis a formidable beast. It houses: • Simple servo systems for precise motion control • Energy-efficient motors powered by VFDs • HMI interfaces for visual dashboards and manual overrides • I/O modules for interfacing with third-party equipment • Communication & Connectivity • Connectivity is fundamental,not extra: • Modbus PLC Interface for device-to-device communication • Ethernet-based controllers for high-speed data relays • TCP/IP for remote data logging, system control, and firmware updates • IoT-ready PLCs for integration with ERP, MES, and SCADA • By combining modular strength and intelligent communication, this PLC architectureprovides a foundation that is suitable for any scale of testing sophistication. www.messungautomation.co.in

6. Key Benefits of PLC-Controlled Testing Machines • Repeatability and PrecisionIdentical test cycles / Calibrated control parameters /Automated calibration routines • High Throughput with ReliabilitySub-second test cycles / Parallel station control /Integrated logic and safety layers • Reduced Manual InterventionReduced human error / Faster changeovers /Safer work environment • Safety and ComplianceEmergency stop circuits / Real-time fault diagnostics /Layered safety logic (ISO, IATF, CE) • Adaptable and Future-ReadyReprogram testing logic / Add new motion profiles /Update firmware via PLC with IoT www.messungautomation.co.in

7. Why Choose Messung’s Programmable Logic Controllers • Smart and Connected PLCsEmbedded intelligence learns from repeated tests, predicts failures, and optimises actuator profiles automatically. • HMI Integration for Better User ControlTouchscreen HMIs, customised dashboards, and real-time analytics displays. • Compact and Versatile PLC OptionsFull power in compact, micro, and mini PLC form factors. www.messungsmart.com

8. Conclusion Accuracy is a standard, not only a specification. If you are still using obsolete testing configurations, it’s time to change course. Messung’s PLC-controlled shock absorber testing equipment brings performance and purpose to your production floor. We do not just automate; we elevate, from servo-tight control to smart data acquisition to Industry 4.0-based controllers. At Messung, accuracy is not just redefined. It has changed everything—redefine accuracy. One test at a time. www.messungautomation.co.in

9. Thank you. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +9561703619| E: info@messung.com www.messungautomation.co.in