How GFL’s Innovations Are Making EVs Lighter, Safer, and Faster

1. How GFL’s Innovations Are Making EVs Lighter, Safer, and Faster Introduction: The EV Revolution and Its Demands Electric vehicles (EVs) have moved from futuristic concepts to everyday reality. As consumer demand grows, so does the need for performance, safety, and sustainability. Automakers are constantly searching for materials that reduce weight, extend battery life, and enhance safety without compromising efficiency. This is where Gujarat Fluorochemicals Limited (GFL) plays a transformative role. Known globally as one of the most reliable industrial chemicals manufacturers, GFL leverages decades of

2. expertise and innovation to deliver advanced materials that meet the evolving demands of the EV industry. ● The EV market is projected to reach $1.1 trillion by 2030. ● Over 70% of EV production costs are tied to batteries and lightweight materials. Section 1: Why Material Innovation Matters in EVs

3. The success of EVs depends heavily on materials that can balance performance with safety. Traditional metals and plastics often fall short in meeting the requirements of high heat resistance, chemical stability, and lightweight design. By introducing high-performance fluoropolymers and specialty chemicals, GFL provides a competitive edge to EV manufacturers. These materials enable engineers to create lighter vehicles without sacrificing durability or safety. ● Reducing vehicle weight by 10% can improve energy efficiency by 6–8%. ● Material failures account for nearly 25% of EV-related recalls globally. Section 2: The Role of Advanced Polymers in EV Batteries

4. EV batteries are the heart of electric vehicles. However, they face challenges such as high temperatures, chemical exposure, and mechanical stress. Advanced polymers developed by GFL help battery manufacturers address these concerns effectively. These polymers act as binders, separators, and coatings that ensure batteries perform consistently under thermal and mechanical stress. As one of the trusted EV battery raw material suppliers, GFL delivers solutions that are both innovative and reliable. ● A single EV battery pack can weigh 450–750 kg. ● High-performance binders can extend battery life by 20–30%. Section 3: Making EVs Lighter Without Compromising Safety Weight reduction is a critical factor in EV performance. GFL’s fluoropolymer innovations provide lightweight yet durable

5. alternatives to traditional metals and plastics. These materials help reduce overall vehicle mass, leading to longer driving ranges and faster acceleration. Unlike conventional materials, fluoropolymers resist degradation in harsh conditions, making them ideal for EV interiors, exteriors, and battery components. This balance between weight and durability ensures both performance and safety. ● A 100 kg weight reduction in EVs can extend driving range by 8–10 km. ● Lightweight materials can reduce total vehicle energy consumption by 5–7%. Section 4: Enhancing Battery Safety Through GFL’s Innovations

6. Battery safety remains one of the most critical concerns in EV adoption. Thermal runaway, fire hazards, and chemical leaks are issues that manufacturers must prevent. GFL provides high-quality fluoropolymers that act as protective barriers, ensuring thermal stability and chemical resistance. These innovations significantly reduce the risks associated with battery failures. ● Thermal runaway incidents account for over 40% of EV fire cases. ● Advanced coatings can reduce fire risks by up to 60%.

7. Section 5: Speed and Efficiency Gains With Advanced Chemicals Performance is not only about safety; it is also about speed and efficiency. Materials that can withstand stress and heat enable EVs to operate at higher performance levels without energy loss. As one of the leading industrial chemicals manufacturers, GFL’s portfolio ensures that EV components remain stable under extreme

8. conditions. This stability directly translates into faster charging times and better driving efficiency. ● Fast-charging EVs can recover 80% of battery capacity in 30 minutes. ● Efficient materials can improve energy transfer rates by 15–20%. Section 6: Tradeoffs in EV Material Selection While advanced polymers and fluorochemicals bring advantages, there are tradeoffs. For instance, balancing lightweight properties with cost can be challenging. Similarly, ensuring high chemical resistance while maintaining flexibility requires precise material engineering. GFL addresses these tradeoffs through continuous R&D, offering tailored solutions that balance cost, safety, and performance. This commitment helps manufacturers optimize EV designs without compromising critical factors.

9. ● EV material costs can account for 35–45% of production costs. ● Balancing durability and affordability reduces long-term maintenance by 20%. Section 7: Challenges Facing EV Battery Raw Material Suppliers Being one of the key EV battery raw material suppliers, GFL also faces challenges such as global demand fluctuations, supply chain disruptions, and sustainability expectations. Meeting these challenges requires strong global networks, quality assurance, and innovative manufacturing processes. GFL’s long-standing reputation ensures consistent supply, making it a preferred partner for automakers around the world. By addressing both technical and logistical challenges, GFL continues to lead the way in raw material innovation.

10. ● Global EV battery demand is expected to grow tenfold by 2035. ● Supply chain disruptions increased raw material costs by 18% in 2023. Section 8: GFL’s Commitment to Sustainability Sustainability is central to the EV transition. Materials that reduce emissions during production and use are vital for building a cleaner future. GFL integrates eco-friendly practices across its manufacturing processes to align with global sustainability goals. This commitment not only supports automakers in achieving carbon neutrality but also strengthens GFL’s position as a responsible industrial chemicals manufacturer. ● EVs can reduce greenhouse gas emissions by 50% over their lifecycle.

11. ● GFL’s sustainable practices reduce waste generation by 30% annually. Section 9: The Future of EV Materials With GFL The future of EVs depends on continuous innovation. As new challenges arise, such as ultra-fast charging and next-generation battery designs, the role of material innovation will grow even more critical. GFL is well-positioned to lead this transformation. With a strong legacy in chemicals and polymers, the company continues to redefine how EVs are built — making them lighter, safer, and faster. For automakers, this means having a trusted partner that ensures both present and future readiness. ● Next-gen solid-state batteries may increase driving range by 50%. ● Advanced materials could cut EV production time by 20%.

12. Conclusion: Driving the Future Together The journey toward electrification is both exciting and challenging. From materials innovation to sustainability, GFL continues to play a pivotal role in accelerating EV adoption worldwide. By providing advanced solutions as one of the top EV battery raw material suppliers and industrial chemicals manufacturers, Gujarat Fluorochemicals Limited (GFL) is helping the automotive industry shape a future that is lighter, safer, and faster.