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I.C.T SMT Online 3D AOI V1.1

I.C.T SMT AOI is equipped with a high-precision color industrial camera to collect circuit board images in real time. Accurately measure height<br>through highly reductive 3D structured light imaging system and AI algorithm, and intelligently judge component defects and welding defects.<br><br>For more information, pls contact with us by www.smtfactory.com or info@smt11.com

AngelWang
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I.C.T SMT Online 3D AOI V1.1

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  1. Full SMT Factory Solution Partner I.C.T SMT Online 3D AOI Introduction: I.C.T SMT AOI is equipped with a high-precision color industrial camera to collect circuit board images in real time. Accurately measure height through highly reductive 3D structured light imaging system and AI algorithm, and intelligently judge component defects and welding defects. Features: 1. Used for online inspection after SMT reflow soldering. 2. Using phase height mapping algorithm to calibrate the accuracy, low false alarm rate 3. Granite platform, high-precision operating system, to ensure the overall stability and precision of the machine. 4. Multi-directional structured light sensor, removes deep outliers and reduces the interference of noise on imaging. 5. AI intelligent programming, one-click box selection, automatic matching of multiple algorithms, one-click batch adjustment of parameters, more time-saving and efficient. 6. Central PC centralized control, interconnection of multiple devices, docking with MES, intelligent analysis and sorting of cloud server. 7. Multiple configurations meet different inspection demands. 8. Inspection ability: insufficient, short, soldering hole, solder covering pin, contamination, misalignment, missing part, skewed, billboard, mounting on side, overturn, wrong part, damaged, float, polarity, pseudo soldering, empty solder, excessive glue etc. 9. Good stability(GR&R<10% @6 Sigma, CPK>1.33) Test deviation accuracy less than ±0.25mm. 10. Calibrate substrate height adopting dynamic self-adoption reference plane algorithm,Solve the mechanical error caused by track clamping and camera movement,Automatic warpage compensation ensures detection accuracy. 11. Data is traceable. Support SPC alarm, LOG automatic collecting and storage function, NG warning/alarm function, Remote programming&debugging. Advantage: 1 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  2. Full SMT Factory Solution Partner Deep Learning Algorithm I.C.T AOI by applying deep learning algorithm, big data optimization and intelligent minimalist programming in industrial inspection, I.C.T enables intelligent judgment by one-click automatic identification of components and solder joints, thus addressing the two major pain points of traditional algorithms, namely, long programming time and high false alarm rate. Intelligent optimization of 3D imaging 1. Equipped with a multi-directional structured light sensor to reduce imaging interference. 2. Intelligently remove noise with depth map，Reduce the interference of imaging. 3. Remove depth outlier using phase consistency of multiple view corresponding points. 4. Solve the problem of imaging distortion by limiting high-frequency fringes and using multiple reflection compensation algorithms. Before After Solve shadowing problem by adopting four/eight projectors and combing depth map based on trusted depth map and neighborhood filtering method. Imaging through intelligent algorithm, FOV edge correction; Remove noise of depth map;Intelligent optimize 3D reconstructed image. 2 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  3. Full SMT Factory Solution Partner Dynamic Adaptive Datum 1. Calibrate accuracy adopting phase height mapping algorithm. 2. FOV-level dynamic self-adoption reference plane algorithm. 3. Device-level self-adoption reference plane searching algorithm. 4. Stable image. Adopt deep learning to remove noise. Strengthen robustness with multi-frequency four-step phase shift. Avoid influence of brightness change on high resolution imaging. Flexible procedures 1. Intelligent judgment: Automatically check resistance, capacitance, diode and other components. 2. Offline programming: Support off-line programming. Convenient for modification and debugging. 3. Online programming: Optimize and adjust equipment parameters without stop of production line. 4. Quick changeover: Files of existing formats can be called directly without repeated adjustment. 5. Intuitively remind: SPC reminds item number, wrong device and its type with both pictures and characters. 3 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  4. Full SMT Factory Solution Partner Wrong Reversed Float Silk Screen Tombstone Absent Offset Lifted Lead Strong Intelligent Inspection Capability 1. Model is trained based on big data. High identification accuracy of components and soldering tin. 2. Correct alarm caused by components overhang and soldering tin deviation. Reduce false alarm. For fuzzy feature, it has strong identification capability. 3. Effectively inspect defects without being interfered by color of board and change of characters on device. 4. Irregular parts inspection is strong. Automatically generate IC pin inspection checkbox. Judge multiple defects with one checkbox. 5. Strong generalization ability. Device deviation, normal through high precision identification but slight overhang of itself, slight color difference, irregular arranged devices and other complicated situation are compatible. Thus, low false alarm rate can be realized. 4 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  5. Full SMT Factory Solution Partner Quick Inspection Speed 1. Adopt photographing inspection mode of top high precision intelligent camera. Flexibly deal with high capacity PCB. 2. Adopt deep alignment control system and maintain ultrafast moving speed. 3. Real-time computation. Shoot next FOV. Meanwhile compute last FOV solder joint. 4. Path planning. Automatically plan path movement inspection. 5. High rigidity projection sensing structure improves stability and reduce vibration caused by high speed operation. 6. Four-direction structured light sensor, multi-directional camera, multi-view phase correspondence algorithm, intelligent optimization of AI algorithm, solves distortion problem, and more accurate and stable imaging. Multiple Inspection Modes 1. Multiple inspection modes can be designed by combining multiple production modes of factories. 2. Support multi-type machine production mode, substitute material mode and other modes. 3. Support joint-board inspection, Support mixed board inspection, Support mixed material inspection, Support multiple MARK(including Bad Mark function), Support automatic identification A/B program. 4. Multiple inspection scenarios. Support board inspection with/without fixtures. MES System Data Report 1. Data is retained in real time and can be exported, which is beneficial to process improvement and production tracing. 5 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  6. Full SMT Factory Solution Partner 2. Camera automatically reads code (bar code and QR code). 3. Complete data, including overall statistic data and all inspection information of each board inspected. 4. Support one-key export, which is convenient for traceback. Data can be effectively applied in MES system. Centralized Management and flexible Service 1. Support remote programming, debugging and management. Save changeover time. Support one-to-many judgment. 2. Remote regulation, centralized management. Reduce suspension of work. Enhance production efficiency. 3. Remote offline programming, which will not affected inspection. 4. Remote support. Quick response and maintenance. 5. Multi-judgment work station realizes one-to-many judgment. Specification: Model AI-5146-3D AI-5133D-3D Mini Component 01005chip, 0.3pitch IC and Special shaped Resolution@FOV 15um@60*45mm/10um@40*30mm Camera 12M Area scan high speed industrial camera Lens Telecentric lens Light RGB+W 4-color integral light source + 4-direction structured light projection unit Inspection Speed 0.55sec/FOV Inspection Algorithm CNN, OCR, Color Contrast, Outline Recognition, Image contrast,etc Component: Lifting legs, floating height, missing parts, excessive, flipping, reverse, mis-alignment, damage, skew, foreign objects, contamination, etc. Inspection Item Solder: Tin climbing height, excessive, insufficient, Briging, missing, pseudo, etc. Other: Bar code Recognition/QR code Recognition/OCR. Mixing PCB inspection Support calling program automatically. Single rail: 50*50mm~510*610mm 50*50mm~510*460mm (Large board mode: Left to right: max 710*610mm) PCB Size (Large board mode: Left to right: max 730*460mm) Dual rail: 50*50mm~510*330mm (Large board mode: Left to right: max 710*330mm) Rail Single rail Dual rail PCB Height Top: 25mm, Bottom: 50(80)mm Top: 25mm, Bottom: 50(60)mm 6 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  7. Full SMT Factory Solution Partner PCB Thickness 0.5~6.0mm PCB Edge 3.7mm PCB Weight Max: 3.00Kg Conveyor Height 900±20mm With Adjustment Manual/Auto Conveyor Direction L~R or R~L Motion Driver AC servo driver + Ballscrew, repeat accuracy 0.01mm Platform Granite Ubuntu 18.04 LTS 64bit Operation System Remote control, remote assistance, CAD file import and user-defined model training CPU: Intel i7 CPU: Intel i7 Display card: GIGABYTE RTX3060Ti 12G Display card: GIGABYTE RTX3060Ti 12G PC Memory: 64G DDR, 240G SSD+2T Mechanical Hard Disk Memory: 64G DDR, 240G SSD+2T Mechanical Hard Disk Network: 1000M Wired Network Card Network: 1000M Wired Network Card Display 23.8 inch FHD display Data output Autogenerated statistic analysis SPC Special function Automatic search of elements and quick programming Power AC220 50/60Hz,5A Rated power 510W 540W Compressed Air 0.4~0.6Mpa Communication SMEMA Weight 870KG 1080KG Dimension 1174*1600*1320mm 1175*1600*1616mm Dimension: I.C.T SMT 3D AOI AI-5146-3D: 7 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

  8. Full SMT Factory Solution Partner I.C.T SMT 3D AOI AI-5133D-3D: * I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice. Thanks for choosing I.C.T. I.C.T looks forward to win-win cooperation. Thank you. 8 SMT Online 3D AOI Products Introduction| www.smt11.com www.smtfactory.com I.C.T Group

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