2012 summer itrs environmental safety health twg update san francisco ca usa
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2012 Summer ITRS Environmental/ Safety/ Health TWG Update San Francisco , CA USA. July 12, 2012. Environmental, Safety & Health TWG. Dave Speed (IBM ) Shane Harte (ESIA0 Nausikaa van Hoornick (IMEC) Fiona Lyons (Intel) Harry Thewissson (NXP) Alain Pardon IMEC) Mario Chen (DuPont)

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2012 Summer ITRS Environmental/ Safety/ Health TWG Update San Francisco , CA USA

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2012 summer itrs environmental safety health twg update san francisco ca usa

2012 Summer ITRSEnvironmental/ Safety/ Health TWG Update San Francisco, CA USA

July 12, 2012


Environmental safety health twg

Environmental, Safety & Health TWG

Dave Speed (IBM)

Shane Harte (ESIA0

Nausikaa van Hoornick (IMEC)

Fiona Lyons (Intel)

Harry Thewissson (NXP)

Alain Pardon IMEC)

Mario Chen (DuPont)

Deb Kaiser (NIST)

Kurt Werner (3M)

Reyes Sierra (SRC ERC)

Jim Field (SRC ERC)

Srini Raghavan (SRC ERC)

Slava Libman (Air Liquide)

Paul Connor (Dow)

Pete Trefonas (Dow)

Tom Huang (SEMATECH)

Dan Herr (UNC-G)

Laura Mendicino (Freescale)

Steve Brown (Intel)

Hsi-An Kwong (ISMI)

Chris Lee (TI)

Andreas Neuber (AMAT)

Mary Majors (APCI)

Masahiro Takemura (NIMS)

Leo Kenny (Intel)

Alan Knapp (Siemens)

Dave Maloney (Intermolecular)

Terry Francis (Matheson)

Reed Content (GF)

Francesca Illuzzi (Micron)

Steve Tisdale (Intel)

Hans-Peter Bipp (Infineon)

Steve Moffat (AMAT)

SJ Ko (Hynix)

Laurie Beu (SEMATECH)

Bob Helms (UT Dallas)

Walter Worth (SEMATECH)

Mike Garner (Stanford)

Gopal Rao (Intel)


Key messages

Key messages

  • No major changes to the 2012 roadmap

  • 2011 represented a transition year for the ESH Roadmap

    • Streamlining of requirement tables (strategic emphasis)

    • Significant increase in team membership, broad representation

    • Emphasis on proactive, integrated approach, leveraging the technology expertise of the industry

    • Sub-team groups within ESH created to interface with key TWGs

  • Green/sustainable chemistry/engineering concept moving to implementation phase, to enable 2013 roadmap re-write

  • Ongoing look-ahead on key trends for the regulatory/compliance landscape

  • Standards mapping, interface and development (SEMI)


2012 summer itrs environmental safety health twg update san francisco ca usa

ESH Scope and Drivers

Factory

Emissions, Safety

Production

Equipment

Natural resource usage

Materials

Suppliers/products

Product

Materials

Assembly

& Test

Fab/

Sort

Product

End of Life

Site

operations

  • ESH is driven by site operations, product content, supply chain, brand impacts, regulatory requirements and natural resource usage

  • Ensure that long term technology development is not gated by EHS issues

  • Leverage unique industry technologies to proactively meet EHS challenges

  • Employ the concept of green (sustainable) chemistry and engineering as a framework methodology

  • Fully maximize opportunities for ESH innovation in critical areas


What has changed

What has changed?

  • Greater focus on green manufacturing and sustainability

  • Proliferation of legislation, regulations

    • Variations on common themes (REACh) : differences across geographies

    • Cost, IP and brand impacts

    • Differences in metrics and standards

    • From US driven to an array of regulatory sources

  • An emphasis on the global view across supply chains, in addition to local site requirements

  • Broader view of ESH (in the context of sustainability, governance and social responsibility)

  • More complex materials are requiring increased development time, cost and EHS control measures


Esh itwg roadmap strategies

ESH iTWG Roadmap Strategies

Existing

  • Understand (characterize) processes and materials during development phase

  • Use materials that are less hazardous or whose byproducts are less hazardous

  • Design products and systems (equipment and facilities) that consume less raw material and resources

  • Make the factory safe for employees and the communities where we operate

    Additional focus

  • Integration of Green Chemistry Principles into the ITRS

  • Proactive engagement with stakeholder partners and customers to reset strategic focus of the roadmap


Green sustainable chemistry principles

Green (sustainable) Chemistry Principles*

Prevent waste

Maximize atom economy

Design less hazardous chemical syntheses

Design safer chemicals and products

Use safer solvents and reaction conditions

Increase energy efficiency

Use renewable feed stocks

Avoid chemical derivatives

Use catalysts, not stoichiometric reagents

Design chemicals and products that degrade after use

Analyze in real time to prevent pollution

Minimize the potential for accidents

* Anastas, P. T. and Warner, J. C. Green Chemistry: Theory and Practice,

Oxford University Press: New York, 1998.


2012 summer itrs environmental safety health twg update san francisco ca usa

Integrating Sustainable/Green Chemistry Methodology =

An ongoing, proactive engagement across the process/product life cycle

World Semiconductor Council

Influencing future legislation, regulations

Degree of influence

Cost

Sponsored Research,

consortia

Suppliers

ITRS

Green Chemistry methodology

DfE (TD thru tech

Transfer/ramp)

Materials Risk

assessment

Concept development

Internal or external

Research

Exploration

Pathfinding,

Architecture

Development

HVM, Production

Process, Product

Development

+15 yrs

2-3 yrs

Today

4-6 yrs


Summary

Summary

No major changes to ESHtables/Potential Solutions

  • Potential changes being logged and will be updated in 2013

    Discussion with key TWGs

  • ERM:

    • New insertion matrix table (detailed) for prioritization

    • GC WP for Winter Meeting to define methodology guidelines for TWGs

  • Factory Integration:

    • Joint inputs for new tool requirements

  • Metrology (new scope):

    • Drive advanced characterization for new materials, waste stream re-use/recycling

  • Lithography:

    • Driving resource conservation for EUV

  • FEP:

    • Wet cleans, maintenance, exhaust chemical impacts with III-V

  • Interconnect:

    • Focusing on process specific issues

  • Assembly & Packaging:

    • Evaluating ESH impacts for new packaging materials


2012 summer itrs environmental safety health twg update san francisco ca usa

Back-up

2011 ITRS Factory Integration


Goal for adopting green chemistry

Goal for adopting green chemistry

Ideally, green chemistry would provide a sustainable framework across our industry technology life cycle, maximizing the viability of the materials we use and ensuring that due diligence on ESH mitigation begins at the outset of chemical design


New materials challenges

New Materials Challenges

  • Introduction of new materials requires new process chemicals

    • New Deposition chemicals

    • Plasma etch chemistries

    • CMP Chemistries

    • Cleaning Chemicals

  • ESH Practices Needed for New Materials & Chemicals

  • Assessing Chemistries with “Green Chemistry” Methodology (appropriate to the relevant technical scope)


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