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U.S.COEXCELL, INC. HIGH-PURITY LARGE PART BLOWMOLDING. Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio. U.S.COEXCELL 55-GALLON SIZE PLASTIC DRUMS.

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U s coexcell inc
U.S.COEXCELL, INC.

HIGH-PURITY LARGE PART BLOWMOLDING

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell 55 gallon size plastic drums
U.S.COEXCELL 55-GALLON SIZE PLASTIC DRUMS

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Corporate overview
CORPORATE OVERVIEW

  • STARTED BUSINESS:1993

  • LOCATION: MAUMEE, OHIO

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U.S.COEXCELL FACILITY IN MAUMEE, OHIO

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Corporate overview1
CORPORATE OVERVIEW

  • STARTED BUSINESS :1993

  • LOCATED:MAUMEE, OH

  • EMPLOYMENT: 40 TEAM MEMBERS

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Corporate overview2
CORPORATE OVERVIEW

  • STARTED BUSINESS :1993

  • LOCATED:MAUMEE, OH

  • EMPLOYMENT: 40 TEAM MEMBERS

  • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES,

  • MULTILAYER CAPABILITY.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Cross section of usc ic55 hdpe drum
CROSS SECTION OF USC IC55 HDPE DRUM

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Corporate overview3
CORPORATE OVERVIEW

  • STARTED BUSINESS :1993

  • LOCATED:MAUMEE, OH

  • EMPLOYMENT: 40 TEAM MEMBERS

  • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES,

  • MULTILAYER CAPABILITY.

  • PRIMARY BUSINESS: MANUFACTURE AND SALE OF

  • 55-GALLON HDPE DRUMS

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Corporate overview4
CORPORATE OVERVIEW

  • STARTED BUSINESS :1993

  • LOCATED:MAUMEE, OH

  • EMPLOYMENT: 40 TEAM MEMBERS

  • EQUIPMENT: 3 LARGE PART BLOW MOLD MACHINES,

  • MULTILAYER CAPABILITY.

  • PRIMARY BUSINESS: MANUFACTURE AND SALE OF

  • 55-GALLON HDPE DRUMS

  • MARKET FOCUS: SEMICONDUCTOR AND ELECTRONIC

  • CHEMICAL INDUSTRY

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


What s the difference between a normal container and a high purity container
WHAT’S THE DIFFERENCE BETWEEN A NORMAL CONTAINER AND A “HIGH-PURITY” CONTAINER?

LOW COUNT OF FOREIGN PARTICULATES

REDUCED SIZE OF FOREIGN PARTICULATES

LOW EXRACTABLE PROPERTY OF SIDEWALL

STABLE LINER WALL FOR MINIMAL SHEDDING

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


THE PURITY OF CHEMICALS DIRECTLY CORRELATES TO THE PURITY AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.THIS IS PARTICULARLY CRITICAL TO THE MICRO ELECTRONIC CHEMICAL, SEMI-CONDUCTOR, BIOMEDICAL AND PHARMECEUTICAL INDUSTRIES.

BUSINESS PREMISE

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Think inside the drum
“THINK INSIDE THE DRUM” AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

BUSINESS PHILOSOPHY

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Market application for high purity hdpe containers
MARKET APPLICATION FOR HIGH-PURITY HDPE CONTAINERS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

MICRO ELECTRONIC CHEMICALS AND SEMICONDUCTORS

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Semiconductor wafer magnification
SEMICONDUCTOR WAFER MAGNIFICATION AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Particle count measurements
PARTICLE COUNT MEASUREMENTS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Metallic extractable requirements
METALLIC EXTRACTABLE REQUIREMENTS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


ACRONYM FOR AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.: INTEGRATED CLEAN AIR SYSTEMAN EXCLUSIVE PROCESS INTRODUCED AND TRADEMARKED BY U.S.COEXCELL

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s methodology for high purity
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.METHODOLOGY FOR HIGH-PURITY

“TEN CLEAN COMMANDMENTS”

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

COMMITMENT THAT QUALITY IS MORE IMPORTANT THAN QUANTITY.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments1
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

2. THE IMPORTANCE OF A CLEAN CONTAINER MUST BE UNDERSTOOD BY EVERYONE IN THE ORGANIZATION.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments2
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

3. SPECIALLY DESIGNED AIR-FILTRATION SYSTEM AND MATERIALS OF CONSTRUCTION.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


AIR FILTRATION AND CONDITIONING UNITS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


U s coexcell s ten clean commandments3
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

4. SPECIALLY FORMULATED RESIN WITH SUPERIOR PERFORMANCE PROPERTIES .

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Cross section of container sidewall
CROSS SECTION OF CONTAINER SIDEWALL AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments4
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

5. 100% VIRGIN RESIN ONLY! NO REGRIND !

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


55-GALLON HDPE DRUM PRIOR TO MACHINE EXIT AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


U s coexcell s ten clean commandments5
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

  • POST-FORMING CLASS –1000 CLEAN ROOM STATION .

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


CLASS 1000 CLEAN ROOM ENVIRONMENT AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


U s coexcell s ten clean commandments6
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

7. CLEAN ROOM GARMENT PROTOCOL.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


CLEAN ROOM PROTOCOL IN POST FORMING STATION AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


U s coexcell s ten clean commandments7
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

8. SPECIAL HANDLING OF CONTAINERS AND FITTINGS.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Class 1000 clean room for handling assembling components
CLASS 1000 CLEAN ROOM FOR HANDLING / ASSEMBLING COMPONENTS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Storage and handling of components
STORAGE AND HANDLING OF COMPONENTS AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments8
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

9. STRICT ADHERENCE TO ESTABLISHED PROCESSING PARAMETERS AS WELL AS THE EQUIPMENT MAINTENANCE SCHEDULE.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


ULTRASONIC WALL THICKNESS MEASUREMENT AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


CALIPER MEASUREMENT OF DIAMETER AND CONCENTRITY AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


PHYSICAL TEST - FREEZE-DROP AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


PHYSICAL TEST - INTERNAL PRESSURE AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


RECORD & ANALYZE QC MEASUREMENT DATA AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.

AS PART OF THE SPC SYSTEM


U s coexcell s ten clean commandments9
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

10. IN-LINE PARTICLE COUNT

MONITORIZATION.

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


U s coexcell s ten clean commandments10
U.S.COEXCELL’S AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.“TEN CLEAN COMMANDMENTS”

IN-LINE PARTICLE COUNT MONITORIZATION

PRE-BLOW

BLOW MOLD PRESS

HANDLING STATIONS

FINAL PRODUCT

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


LIQUID PARTICLE COUNT MEASUREMENT AND PERFORMANCE OF THE DRUMS THESE CHEMICALS ARE CONTAINED IN AND EXTRACTED FROM.


Water filtration equipment stationed outside class 100 clean room
WATER FILTRATION EQUIPMENT STATIONED OUTSIDE CLASS 100 CLEAN ROOM

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


Innovations in high purity blowmolding
INNOVATIONS IN HIGH-PURITY BLOWMOLDING ROOM

  • FIRST TO INTRODUCE MULTILAYER OR COEXTRUSION PROCESS TO LARGE PART BLOW MOLDING OF PLASTIC DRUMS

  • FIRST TO INCORPORATE AIR FILTRATION TECHNOLOGY IN THE MANUFACTURING PROCESS

  • FIRST TO ESTABLISH RESIN SPECIFICATIONS FOR A CLEAN CONTAINER PRODUCTION

  • FIRST TO OFFER A UNITED NATIONS-CERTIFIED DRUM WITH EXTRACTION TUBE

  • FIRST TO INSTALL PARTICLE MONITORING IN THE MANUFACTURING PROCESS

  • FIRST TO PROVIDE PARTICLE COUNT CERTIFICATION FOR DRUM SHIPMENTS TO CUSTOMERS

Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


PARTICLE COUNT REDUCTION OF ROOM29% FOR 0.2µ and 0.3µ PER CUBIC CENTIMETER


Keys to meet the stringent high purity requirements in the future
“KEYS TO MEET THE STRINGENT HIGH-PURITY REQUIREMENTS IN THE FUTURE”

  • CONTINUAL PROCESS IMPROVEMENT:

    • EMPLOYEE TRAINING AND AWARENESS

    • INCREASED MEASUREMENT OF PROCESS

    • REFINEMENT OF FILTRATION CAPABILITY AND

    • TECHNIQUES

  • NEXT GENERATION HDPE:

    • IMPROVED PERFORMANCE OF ADDITIVE PACKAGE (ANTI-OXIDANTS AND STABILIZERS).

    • MODIFICATION IN PROCESS FOR GENERATING HDPE PELLETS

    • STABILITY OF HDPE UNDER ELEVATED HANDLING AND STORAGE CONDITIONS

  • Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


    U s coexcell inc1
    U.S.COEXCELL, INC. THE FUTURE”

    HIGH-PURITY LARGE PART BLOWMOLDING

    QUESTIONS AND ANSWER FORUM

    Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


    U s coexcell inc2
    U.S.COEXCELL, INC. THE FUTURE”

    HIGH-PURITY LARGE PART BLOWMOLDING

    THANK YOU FOR YOUR TIME AND ATTENTION.

    Annual Blow Molding Conference October 10-11, 2007 Toledo, Ohio


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