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Project Title

Project Title. GB or BB name: XYZ. Define Phase. C. I. A. M. D. D. M. A. I. C. Project Charter. D. M. A. I. C. Framing Worksheet. D. M. A. I. C. Customer Requirements CTQ’s. D. M. A. I. C. SIPOC. For example. D. M. A. I. C. Stakeholder Analysis.

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Project Title

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  1. Project Title GB or BB name: XYZ

  2. Define Phase C I A M D

  3. D M A I C Project Charter

  4. D M A I C Framing Worksheet

  5. D M A I C CustomerRequirements CTQ’s

  6. D M A I C SIPOC For example

  7. D M A I C Stakeholder Analysis Who are they? Where are they? Where do we need them to be? How do we get them there? Who could help?

  8. D M A I C ROSS Business case

  9. D M A I C Measure phase C D M I A

  10. D M A I C Current process map Include some initial map of your process

  11. D M A I C Ys behavior

  12. D M A I C Data collection Pareto Check sheet

  13. D M A I C Measurement System Analysis Is the Measurement System adequate ______ Yes/No Potential source(s) of measurement variation checklist Yes/No Evidence Is my measurement system repeatable? _______ Will I get the same results if I make the measurement more than once? Is my measurement system reproducible? _______ Will someone else be able to complete the same measurement & get the same results? Is my measurement system accurate? _______ Will the results from the study match the actual value or expert data? The appropriate analysis tool to quantify the amount of variation due to the measurement system is _______ Very simple assessment _______ Discrete data analysis tool (for repeatability, reproducibility & accuracy) _______ Gage R&R - ANOVA method _______ Gage R&R - Short method Only if issues on Measuring system

  14. D M A I C Gage R&R • Set up your table for measure like this: • Go to Stat/quality tool/Gage study/gage R&R study (Crossed) • ANOVA or Xbar and R and run • You will get something like this

  15. D M A I C D N x O Baseline process sigma (method 1) • Number of units processed N = __________ • Total number of defects made (include defects made and later fixed) D = __________ • Number of defect opportunities per unit (equate to CTQs) O = __________ • Calculate # defects per million opportunities DPMO = 1,000,000 x ( ) = 1,000,000 x = __________ • Look up process sigma in Sigma = __________ sigma conversion table ( ) ( ) ( )

  16. D M A I C Baseline process sigma (method 2) • short term sigma = • long term sigma value = • Stable or unstable ?

  17. D M A I C Analyse phase C D M I A

  18. D M A I C Cause & effect diagram

  19. D M A I C 5 Whys Analysis  Catalyst Consulting Ltd. 2006

  20. D M A I C Minitab Analysis  Catalyst Consulting Ltd. 2006

  21. D M A I C Y=f(Xi)

  22. D M A I C Vital few Causes

  23. D M A I C Improve phase I C A D M

  24. D M A I C Proposed solution

  25. ACTION PLAN Saint-Gobain Containers

  26. D M A I C Stakeholder Analysis - improve Who are they? Where are they? Where do we need them to be? How do we get them there? Who could help?

  27. D M A I C Control phase C I A D M

  28. D M A I C Control Plan

  29. D M A I C Final process sigma (method 1) • Number of units processed N = __________ • Total number of defects made (include defects made and later fixed) D = __________ • Number of defect opportunities per unit (equate to CTQs) O = __________ • Calculate # defects per million opportunities DPMO = 1,000,000 x ( ) = 1,000,000 x = __________ • Look up process sigma in sigma conversion table Sigma = __________ D N x O ( ) ( ) ( )

  30. D M A I C Final process sigma (method 2) • Stable or unstable ? • short term sigma = • long term sigma value =

  31. KPI SPC Before After Saint-Gobain Containers

  32. D M A I C ROSS Control – the final outcome

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