Presentation Transcript

1. Dave Wibberley CEO Adroit Technologies
2. AGENDA Adroit Technologies Company SCADA References MAPS SCADA Alarm Management and Analysis Adroit SCADA Intelligence MAPS Process Suite Closing
3. ADROIT TECHNOLOGIES COMPANY OVERVIEW ADROIT TECHNOLOGIES – CORE VALUES Integrity Excellence in Customer Service Value Creativity Social Responsibility
4. ADROIT TECHNOLOGIES – THE COMPANY South African Software Company, Mitsubishi Factory Automation Supplier for Sub-Saharan Africa Mitsubishi Electric own 14.9% of the shares of Adroit Technologies Been developing real-time SCADA software for more than 25years Employs around70 people Global supplier in 5 continents, 14countries European Mitsubishi Software Partner Over 15000Licensed Seats, more than a 1500 unique customers worldwide. .
5. More than 400 SCADA systems in Europe
6. INDUSTRIES AND APPLICATIONS Petrochemical Pulp and Paper Food and Beverage Energy Management Building Management Water Treatment/Distribution Agriculture Power Utilities Nuclear Cement Automotive Mining Oil and Gas Telecommunications
7. ADROIT SCADA/HMI MARKETS
8. ADROIT TECHNOLOGIES PRODUCTS AND SOLUTIONS MAPS / MAPS SCADA HMI ENTERPRISE REPORTING OPERATIONAL ANALYSIS AND SCADA SYSTEM REPORTING
9. SOME REFERENCES
10. Africa – Botswana - Debswana Mining Group – Mining Mining and Mineral Processing - Diamonds
11. Africa – Botswana - African Copper – Mining Mining and Mineral Processing - Copper
12. Europe - Mining Equipment OEM - Sandvik Mining and Mineral Processing - Other
13. Europe - Minsk Water - Belorussia - Water
14. Africa – Data Centre Facility Management
15. Africa – Pretoria Portland Cement – Cement Production
16. Europe – Megadrive Automation - Gibraltar – Ship Control System
17. MAPS Supervisory Control and Data Acquisition (MAPS SCADA)
18. MAPS SCADA / HMI SOFTWARE Benefits of using MAPS • Built on 25 years of experience • Real Time Software (No compilation, Online Configuration) • Flexible Object Oriented • Client Server Architecture • Most internal Agents included – only pay for scanned I/O • Driver Library of over 100 front-end devices included
19. MAPS SCADA / HMI SOFTWARE Add power and resources as required Scalable Product Range - 30, 75, 150, 300, 750, 1500, 2500, 5000, 25000, System Limited Scan Points. If you need to upgrade, pay the difference Various configurations available: - Stand Alone - Distributed Architecture - Redundant Active Clustering Group and Site Wide Licensing Agreements
20. MAPS SCADA – I/O SERVER OPENNESS Some Functions Supported Add Tag Delete Tag Get Value of Tag Set Value of Tag Get History of Tag Scan/Alarm Tag
21. MAPS STAND ALONE ARCHITECTURE Designer/Operator and Agent (I/O) Server On same machine Ethernet TCP/IP Communication
22. MAPS HOT STANDBY ARCHITECTURE MAPS Operator MAPS Operator Ethernet TCP/IP Communication
23. MAPS DISTRIBUTED ARCHITECTURE
24. MAPS SCADA - ARCHITECTURE MAPS Designer MAPS Operator MAPS Graphic and Data Server Agent Server MAPS Agent (I/O) Server Agents / Tag Database Scanning Logging Alarm
25. MAPS AGENT SERVER – AGENT DEFINITION More than 45 different Agent types
26. MAPS AGENT SERVER – AGENT DEFINITION Agents are called Agents because, instead of only containing data, like simple database records, they also usually contain the ability to operate or act on their own data, driving its values and to read and write to other objects, and so influence them. This concept is very much in line with object-oriented thinking, and is primarily why we refer to Adroit as being "object-oriented".
27. OBJECT BASED TECHNOLOGY All Agents are Intelligent Objects – contain state information, behaviours and action (combined sum of conditions) Custom Agents – Build own objects to represent plant items and equipment User Defined Types (UDT depends on protocol support) Each Agent type is a Dynamic Link Library (DLL)
28. BASIC AGENTS - DIGITAL Agent Type – Digital Agent Name – DIG01 Properties Available Description - DIG01.agentdescription Value - DIG01.value TextValue – DIG01.textvalue
29. BASIC AGENTS - ANALOGUE
30. ADVANCED AGENTS MES/MIS Capabilities within standard SCADA product Scripting Agents DBAcess Agents Counter Agent Statistical Agent Max Demand Monitoring Agent OEE/KPI Agent Shift Agent
31. Counter Agent Preventative maintenance & downtime management
32. Statistical Agent The Statistical agent provides the basic functionality for a user to build a statistical process control strategy using its built in data collection method and by linking to other internal agents.
33. DBAcess Agent Benefits from using this Agent • Connect to most known databases using OLEDB compliant databases • Update Data in Tables • Read Data from Tables • Delete Data in Tables • Retrieve Data from Tables Transact based on time, trigger tag or both Ideal for Production, Recipe, Batching Systems
34. OEE / KPI Agent – Standard in Product Benefits from using this Agent •Measure Overall Equipment Effectiveness (Availability X Performance X Quality) •Measure two KPI values against one another (Tons/hr) Ideal for Production Performance Management
35. MAPS Data Logging Advanced logging – local historian and/or SQL ODBC/OLE DB – Bi-directional connectivity to external databases though our OLE DB Datasource Adroit historical logs (.LGD) - data from all Adroit historical logs can be extracted in a Comma Separated Variable (CSV) format Log Sets - Multiple Log Sets and resolution possible DB Access Agent (Recipe Handling Example) DB Log Agent(SCADA Reporting Data Format) No Scripting or SQL Queries required
36. Flexible Alarming Global and Local Alarm Acknowledgement Custom Alarm Types (Intruder, Scan Inhibited etc.) Alarm Routes and Lists (Configure Alarm Hierarchies) Delays Conditional expressions Log Alarm/Event to SQL Audio devices SMS Email Priority Levels
37. Trending View historical and real time values Unlimited pens per window Print to file or printer Export to Excel, XML, HTML Importing of historical trend data
38. Adroit Security Advanced security Uses native Windows security model (Active Directory) - Apply security through existing users and groups All elements are “locked down” until user rights are assigned Policies – Configurable set of rules for large scale control Security applied at 3 levels - Server (Allowed users and groups) - Clients (Profile determines available menus) - Data Source to element level (Read, Write, Remove)
39. MAPS DESIGNER Benefits from using this product Easy and Intuitive Interface Combine vectors and controls to build HMI graphics More than 300 graphical objects Wizards and Templates – minimise engineering time Add 3rd Party Controls – ActiveX or Windows Controls, WPF Configuration rather than scripting
40. MAPS – CLIENT APPLICATION – DESIGNER AND OPERATOR Benefits from using this product • Secure and easy access to disparate data sources – OPC, Adroit, Web Services, OLEDB • Easy collaboration between different data sources and types • Familiar Windows forms based design environment • Internet enabled communications • Integration in Visual Studio for form based scripting • Central management and auto-deployment of the application • Multiple language support ideal for OEM’s
41. Africa – Pretoria Portland Cement – Cement Production
42. MAPS IS NOT AN EVOLUTION – IT’S A REVOLUTION
43. MAPS - MITSUBISHI ADROIT PROCESS SUITE What is MAPS? MAPS is a collaboration between Adroit Technologies and Mitsubishi focused around offering an integrated PLC/SCADA programming and management tool. The result is an integrated life-cycle management solution to the automation industry.
44. MAPS FEATURES Benefits from using this product • Drawings, documentation and changes made are kept synchronized and up to date • Built in .NET the final solution offers web-enabled capacity • Uses ISA 88/95 Standards and pre-defined IEC Function Blocks • Single point of configuration • On-going life cycle management • Automatically generated PLC and SCADA projects • Automatically generated reports • Automatically generated management screens
45. MAPS SCADA functionality delivered with MAPS All tags associated with FB’s All mimics in structured format containing selected graphic objects. Logging, Alarming and Trending set-up using templates The ability to add custom mimics in the same structured hierarchy Each graphic object has associated faceplates to deliver further management capability
46. Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system Auto Generate all Graphics and Faceplates for Control, Alarming, Simulation and Maintenance CO-ORDINATED PLC FB’s AND SCADA GRAPHICS Standard faceplate Setup Alarms & Events Trends
47. Focus on cost reduction and return on investment (ROI) Excel based import & export assistant – included as standard in MAPS to reduce design costs by up to 30%
48. Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system Auto Generate all the PLC Function Blocks, SCADA database and PLC-SCADA Communication
49. Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system Auto Generate all Graphics, Navigation and Faceplates for Control, Alarming, Simulation and Maintenance
50. Diagnostic features in MAPS
51. Integrated diagnostics and maintenance tools Auto Generate Diagnostics and Access to PLC code from MAPS Designer
52. Integrated diagnostics and maintenance tools Launch PLC diagnostics from MAPS Designer
53. Reporting and Documentationin MAPS
54. Reporting and Documentation - Project Report All reports fully customisable
55. Reporting and Documentation – PLC and IO report All reports fully customisable
56. Adroit Alarm Management and Analysis - AMA
57. AMA (Alarm Management and Analysis) Benefits from using this product • Improved Productivity • Improved Performance • Better Decision Making around Asset Management • Distinguish between Alarms and Events • All reports based on ISA 18.02, EEMUA 191 • Ease of Use
58. Alarm System Terminology An Alarm is an event to which an operator must react, respond and acknowledge. An Alarm System is there to prevent, or at least minimize, physical and economic loss through operator intervention in response to the condition that was alarmed on any given process. Secondly, an Alarm System should provide and alarm and event log.
59. Current Problems Alarm flooding during plant upset Too many standing alarms – accepted as ‘normal’ Too many ‘high’ priority alarms Lack of real information to support decision making
60. Consequences Operators presented with too many alarms mayoverlook an important indicator of an abnormal situation, or be sooverwhelmedas to unnecessarily trip the unit as a safety measure instead of trying to decipher the information being conveyed. Both scenarios can significantly impact the safety of plant personnel and the efficiency of plant operations.
61. Benefits of using AMA Measure and improve Alarm System Performance Analyse historical alarms Highlight unwanted / unnecessary alarms Highlight problem areas in the plant Analyse alarms and associated process variables Monitor operator alarm interaction Valuable part of an alarm management strategy
62. Adroit Alarm Management Agent Licensed component of an Adroit agent server Route new and existing Adroit alarms to a SQL database Categorise alarms Assign associated process values for alarms Set performance KPI targets Database housekeeping
63. Adroit Alarm Management Agent Configure pre-defined Reasons for operator input on specified alarms Link documents to alarms (e.g. SOPs) Multiple Adroit agent servers can connect to a single Alarm Management database Bulk configuration with Excel import / export
64. Adroit Alarming to improve performance Create custom alarm types Suppress nuisance alarms Alarm delays Conditional alarming Alarm inhibiting Alarm prioritisation
65. Alarm Report Features Reports are Web based – no client side installs Report drill through from summaries to detail Help documentation available on reports Open technology platform for users to create custom reports Report Builder for report development
66. Alarm Report Features Export reports to Excel, Word or PDF Report scheduling (not with SQL Express) Report Printing Microsoft Active Directory Security
67. Alarm System Performance Alarm System Performance dashboard Performance comparison between periods
68. Alarm Analysis Bad Actors By alarm type By category Intermittent alarms Stale alarms Most frequent alarm Alarm Types Alarm Categories
69. Associated Process Values and Reasons Process variables can be associated to an alarm Reasons and sub-reasons can be captured against alarms Associated process value when incident occurred Icon shows Reasons and Notes for alarm with drill through Tooltip shows details
70. Operator Performance Alarms acknowledged in time List alarms not acknowledged in time Acknowledged incidents per hour
71. Performance Comparison Report
72. Bad Actors Report
73. Alarm Category Report
74. Reasons and Notes Analysis
75. Incident Detail Report
76. Reporting and Analysis of SCADA data made easy
77. Challenges with SCADA / PLC Data Unstructured with no business context Data requires processing Huge amounts of data to manage Difficult to extract, process and present the data in reports Difficult to analyse
78. Challenges – Relational database Relational design is very specific to each reporting solution SQL skills required to design the database Data insertion is more complex Must understand relationships to retrieve data
79. Adroit SCADA Intelligence (ASI) ASI is data warehousing system which collects and processes data from disparate data sources and makes the resulting information available on a common platform to enable decision making.
80. SCADA Intelligence Architecture
81. ISA 88/95 Enterprise Site Area Work Centres Production Unit Process Cell Production Line Storage Zone Work Units Work Cell Unit Storage Unit Unit Equipment Module Control Module Batch Production Continuous Production Discrete Production Storage or Movement
82. ASI Manager – System Configuration
83. Analog Compliance Define Limits Control & Specification Compliance Summaries % In Control % In Specification Drive exception based reports
84. Analysis – using Microsoft Excel
85. Machine Availability Scorecard
86. Production Summary Report
87. Production Summary
88. Production Summary - Conveyor Inline Scale
89. Conveyors Production Dashboard
90. Conveyor Daily Production Report
91. Conveyors Utilisation and Loading Efficiency Dashboard
92. Environmental – Airflow Dashboard
93. Environmental - Air Quality Scorecard
94. Cost Benefit Analysis of ASI
95. Report Implementation Challenges Difficult to scope report requirements Difficult to quote on reporting solutions Databases require on-going maintenance The system must be able to grow with changing user requirements
96. TRADITIONAL REPORTING SOLUTION
97. SCADA INTELLIGENCE – CUSTOM REPORTS
98. SCADA INTELLIGENCE – REPORT PACKS
99. FOR ALL YOUR INDUSTRY AND BUSINESS NEEDS