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: Overview

V/Hz operation Horsepower Ratings: 0.25 to 5 Built-in LED Display & Keypad No need to add a separate keypad Manual Speed Potentiometer Built-in dynamic braking circuit Select separate resistor for braking Finger-safe IP20 enclosure is standard.

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: Overview

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  1. V/Hz operation Horsepower Ratings: 0.25 to 5 Built-in LED Display & Keypad No need to add a separate keypad Manual Speed Potentiometer Built-in dynamic braking circuit Select separate resistor for braking Finger-safe IP20 enclosure is standard. Can be easily modified to accommodate NEMA 1 applications with a kit addition. The kit allows for a conduit connection. : Overview

  2. : Drive Ratings Voltage Ratings: • 100 to 120 V AC Input: • 1-phase input • 3-phase, 0 to 230 V output • 200 to 240 V AC Input: • 1- or 3-phase input • 0 to 230 V output • 380 to 480 V AC: • 3-phase input • 0 to 480 V output

  3. ¹ Height dimension includes optional NEMA 1 / IP30 kit ² Height dimensions without optional NEMA 1 / IP30 kit Bottom View w/o NEMA 1 / IP30 Kit : Dimensions mm (inches)

  4. Overload Protection: 150% current for one minute 200% current overload for 3 seconds Carrier Frequency: 2 to 16kHz (Generally the higher the setting the quieter the motor) Output Frequency: 0 to 240 Hz Power Dip Ride-Through: minimum 500 milliseconds w/o Fault Protection: Under-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperature Braking: Internal Dynamic Brake IGBT : Electrical Specifications

  5. UL Listed for USA • cUL Listed for Canada • C-Tick for Australia • CE Marked for Europe • Input Mains Filter Option for European EMC Directive Compliance : Global Design Single Phase, 230Vac Units available with optional integral filter for CE compliance IGBT Module

  6. : Mounting Flexibility • Compact Dimensions minimizes required panel space • Keypad & Local Speed Pot allow operation Out-of-the-Box • Screw or DIN Rail Mount with Zero Stacking capability • Optional NEMA 1 Kit allows conduit connection Standard IP20 • DIN rail or panel mounting for 50°C ambient • Zero Stacking up to 40°C ambient Nema 1 (IP30 ) kit • Field installed option for 40°C ambient

  7. 2 programmable inputs provide additional control flexibility Dedicated inputs for start, stop and reverse operation provide simplicity DIP switch selection for 24Vdc sink or source control provides flexibility RS485 : Control Wiring

  8. Display LED’s identify operation and direction, as well as unit values. : Startup is Fast & Simple • Control keys on the keypad are active Out-of-the-Box for immediate operation • 10 most common parameters categorized in the “ Basic Parameter Group ” to shorten & simplify startup • P031 Motor Nameplate Voltage • P032 Motor Nameplate Current • P033 Motor Overload Current • P034 Minimum Frequency • P035 Maximum Frequency • P036 Start Source • P037 Stop Mode • P038 Speed Reference • P039 Accel Time 1 • P040 Decel Time 1 4 Status LED’s indicate modes as well as operation

  9. : Key Control Parameters Start Input: (Setup P036) • Pushbutton on front keypad • Terminal 02 Hardwired Input • 2-wire or 3-wire control logic • 2-wire includes 10msec response to Start input Stop Input: (Setup P037) • Pushbutton on front keypad • Terminal 01 Hardwired Input • Coast to Rest • Ramp to Rest • DC Injection Braking Speed Reference: (Setup P038) • Drive potentiometer • Digital Speed setting from keypad • 0 to 10V Analog • 4 to 20 mA • Preset Speed (4 set-points)

  10. : Performance Out-of-the-Box Performance • Good Low Speed Torque • Good Constant Torque • Good Constant HP performance • Good torque generation, with • 150% for one minute overload rating Package with a Wide Range of Reliance Electric Motors • XE • V*S Master • RPM-AC

  11. : PC Configuration Common Configuration Software as used with SP600 AC Drives. V*S Utilities • Windows Explorer look and feel • Left side tree view • Right side parameter list • HTML help • Parameter Upload / Download • Configure parameter settings • Monitor I/O activity • Compare files • Can copy parameter files to multiple MD60 drives for ease of start-up

  12. : Under Development • Remote NEMA 4 keypad • Copy-Cat keypad • Dynamic Brake resistor Kit • Use existing Reliance DB resistors today • 3HP, 230V 1-phase and 3-phase (C frame)

  13. Performance 50HP SP600: SVC, Flexibility, Feature Set HP Range - 1/2 to 50HP 10HP MD60 w/ SVC (Early 2003) Adding Versatility: • Dynamic Braking • 16kHz switching • PC Software • NEMA 1 Kit MD60 V/Hz SP200 SP120 Power rating (HP) 0.25 0.5 3.0 5.0 : Product Positioning

  14. : “The Right Choice” • MD60 provides a product line extension from SP600 • It accommodates customers that only desire V/Hz performance in a simple package from 0.25 to 5 HP. • MD60 replaces to SP120 & SP200 to simplify our product line. • Easier to do business with RE • Minimizes inventory at all levels • MD60 is a more competitive product in the 0.25 to 5 HP range. A market segment where customers base their buying decisions heavily on price.

  15. MD60 Appendix Slides These are for reference only when technical details are required by the customer.

  16. : Environmental Specs • Ambient temperature • -10 to + 50° C IP20 • -10 to + 40° C w/ NEMA 1 kit • Relative Humidity: • 0 to 95% non-condensing • Vibration spec(operating): • 1G peak, 5 to 2000 Hz • Shock spec (operating): • 15G peak, 11msec duration • Altitude: • 1000m (3300 ft) w/o derating

  17. Rated output power 1/4 to 1 HP (115 V input) 1/4 to 5 HP (230 V input) 1/2 to 5 HP (460 V input) 150% current overload for one minute 200% current overload for 3 seconds Efficiency: 97.5% (typical) Carrier Frequency: 2 to 16kHz Output Frequency: 0 to 240 Internal Dynamic Brake IGBT Digital Input Accuracy: +/-0.05% of set output frequency Analog Input Accuracy: +/-0.5% of Maximum Output Frequency Relay Output: Form C Contact 3A resistive at 30VDC, 0.5A inductive at 30VDC Power Dip minimum ride through of 500 milliseconds w/o Fault Under-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperature protection : Electrical Specifications

  18. Digital Input Configuration Input terminals 5 and 6 are configurable, allows for jog, preset speed selection, accel/decel 2 selection, local keypad selection Relay Output Selection Preset Frequencies (4 Presets) Jog Setup DC Braking Dynamic Braking Setup V/Hz Curve Selection Start Boost setting select VT/CT S-Curve Linear or S-Curve accel/decel Adjustable Current Limit Auto Restart Setup Set retries and Delay Start at Power Up Selection Flying Start Enable : Advanced Start-up Parameters

  19. : Adjustable Features • 2 or 3 wire control accommodates either maintained or momentary start methods. • Automatic torque boost provides robust out of the box torque performance reducing the need for manual adjustments. • Carrier frequency adjustment provides optimization for low audible motor noise (2.0 - 16 kHz) • Motor overload current to match motor full load amps (FLA). • Primary acceleration and deceleration rates provide smooth, energy saving starts • Minimum and maximum speed limits prevent known extremes that can damage equipment. • Linear or S-curve acceleration and deceleration modes. • Monitor 19 separate Display values

  20. : Performance Out-of-the-Box Performance • Good Low Speed Torque • Good Constant Torque • Good Constant HP performance • Good torque generation, with • 150% for one minute overload rating • Adjustable V/Hz curve • Adjust Start Boost for improved starting torque • +/-2% Speed Regulation • 40:1 Operating Speed Range • 10:1 Constant Torque production

  21. External filters are available for all 3-phase as well as 115V 1-phase ratings. : EMC Filters for CE Compliance • Short cable distance filter meets EN55011 • Class A to 5 meters • Class B to 1 meter • Further testing will be performed for actual results • Long cable distance filter meets EN55011 • Class A to 100 meters • Class B to 25 meters

  22. : Migration from SP120 & SP200

  23. : Comparison to SP600

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