1 / 39

Mangalore Refinery and Petrochemicals Ltd.

Mangalore Refinery and Petrochemicals Ltd. Presentation by MRPL Company profile and upcoming Projects. INDEX. MRPL Overview Technological capabilities Physical Performance 2002 to 2006 Health , Safety and Environment Financial Performance Awards and Recognitions Projects.

remedy
Download Presentation

Mangalore Refinery and Petrochemicals Ltd.

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Mangalore Refinery and Petrochemicals Ltd.

  2. Presentation by MRPL Company profile and upcoming Projects

  3. INDEX • MRPL Overview • Technological capabilities • Physical Performance 2002 to 2006 • Health , Safety and Environment • Financial Performance • Awards and Recognitions • Projects

  4. 1. MRPL – Overview… • Founded as Joint sector refinery by HPCL and A.V.Birla group in 1987 • Located at the west coast of Karnataka, Close to Middle East and Far East crude and product markets • Installed capacity 9.69 MTPA • Phase 1: 3.69 MMTPA ,commissioned in 1996 • Phase 2: 6.00 MMTPA, commissioned in 1999 • Total Installed project cost Rs 1.5 Billion USD

  5. 1. MRPL – Overview… • ONGC acquired AV Birla group’s equity In year 2003. • MRPL became a majority subsidiary of ONGC Technological capabilities with C&MD of ONGC as chairman MRPL. • In 2005, Govt. of India declared MRPL as a Schedule-B Public sector unit • MRPL is now being considered for ‘MINIRATNA’ status

  6. MRPL – Equity structure Shareholding Pattern

  7. 2. Technological Capabilities

  8. 2. Technological Capabilities Refinery to maximize Middle distillates • The Refinery configuration has inherent flexibility to process wide variety of crudes

  9. 2. Technological Capabilities… Crudes Processed • Refinery can process light to heavy / sour to sweet crudes with 24 to 46 API gravity. (Crude selection through a rigorous LP model) • 40 Crudes processed till now from :- - Iran - Egypt - India - Saudi Arabia - Yemen - Malaysia - Iraq - Sudan - Indonesia - Qatar - Nigeria - Brunei - Dubai - Congo - Vietnam - Abu Dhabi - Kazhakstan - China - Sudan -Russia First parcel of ONGC equity crude from Sakhalin I processed in Dec ‘06

  10. 2. Technological Capabilities MRPL

  11. 2. Technological Capabilities… Major Units – Crude Unit Phase I Phase II Crude Distillation (MTPA) 3.69 6.0 Technology EIL EIL

  12. 2. Technological Capabilities… Major Units… – Hydrocracker Unit Phase I Phase II Distillate Hydrocracker (MTPA) 1.0 1.23 Technology UOP UOP

  13. 2. Technological Capabilities… Major Units… – CCR Platforming Units Phase I Phase II CCR Platformer (MTPA) 0.36 0.36 Technology UOP UOP Reformate Splitter (Phase I + Phase II MTPA) 0.8

  14. 2. Technological Capabilities… Major Units… – GOHDS Unit Gas Oil Desulphuriser : 1.33 MTPA catering to both Phase I and Phase II diesel desulphurisation Technology Japan Engineering Corp. - Toyo.

  15. 2. Technological Capabilities… New Units… – ISOM Unit • Isomerization Unit - For Euro IV grade MS production • 1500 TPD, technology from UOP

  16. 2. Technological Capabilities… New Units… – MX Unit • Mixed Xylene Unit - For production of value adding MX. • Capacity 0.7 MMTPA

  17. 2. Technological Capabilities… • Utilities and Infrastructure • Captive Power Plant with capacity of 118.5 MW • All weather port at Mangalore. Draught 14m. Fully laden ships with 245 m length can berth. Plans to increase draught to 15.5m. • 2 Jetties with automatic loading arms. • Mangalore –Hassan - Bangalore product pipeline for product supply to Bangalore

  18. 2. Technological Capabilities… • Utilities and Infrastructure • Fresh water sourced from R.Netravati, with 30 days storage at Refinery

  19. 2. Technological Capabilities… Products • LPG (C3-C4) • Naphtha • Open spec • LAN • HAN • MS • BS-II/Euro-III/Euro IV • Reformate (100 RON) • Reformate • Mixed Xylene • ATF / Kerosene • HSD • BS II/EuroIII/EuroIV • - 0.5% S & 66 Flash • 0.25 % S & 66 Flash • HSFO (180 CST) • Bunker Fuel (380 CST) • Bitumen 60/70 & 80/100 • Sulphur (99.99% purity) MRPL : First among Indian PSU refineries to produce & dispatch Euro-III products

  20. 2. Technological Capabilities… Products Exports • MRPL products export markets : • Yemen - USA • West Africa - U.K - Singapore • Sri Lanka - UAE - S.Korea • Malaysia - Netherlands - Kenya • Japan - Ire Land - Indonesia • Hong Kong - Greece - Syria • Mauritius MRPL presence in International Market

  21. 3. Physical Performance

  22. 3. Physical Performance Capacity utilization ~ 125%

  23. 3. Physical Performance Energy Consumption MRPL is having the lowest specific energy consumption in Indian Refineries for last three years

  24. 4. Health Safety and Environment Health and Safety Management • Gas Detectors at hazardous locations. • Regular safety audits (Internal & External). • Regular Mock-drills. • Mutual Aid arrangement with neighboring industries • Apart from the periodic Medical examination special tests are done including Audiometry, Spirometry, Lung function tests, Physiotherapy exercises (Ergonomics) • Health Awareness programmes for Employees and Community conducted regularly MRPL has crossed 1000 days of Accident free operation. As of 10/1/07, 1127 days.

  25. 4. Health Safety and Environment Environment Management • Internal Fuel Oil with <1% sulphur and low Sulphur Fuel Gas • 6 Nos of Ambient Air Quality stations installed (3 inside refinery and 3 out-side). AAQ Monitoring by NITK, Surathkal. • Full-fledged Environment Management & Crisis Management Cell working round-the clock • Around 70% treated effluent recycled • Online analysers for treated effluents for pH, Sulphides, TOC, DO, & Phenols • Bio-remediation to treat oily sludges. • Cooling Towers operated at high concentrations • Energy conservation projects • Installation of VSDs • Encon schemes

  26. 4. Health Safety and Environment Green belt around the Refinery Greenery (Road leading to Central Control Room) Greenbelt: 208000 trees planted at a density of 1000 per acre till date

  27. 5. Financial Performance

  28. 5. Financial Performance Turnover ~ 7 Billion USD CAGR = 49%

  29. 6. Awards &Recognitions • Jawaharlal Nehru Centenary Gold Medal for Energy Conservation, 3rd consecutive year, from MoP&NG • Golden Peacock Award for best Environment Management • Best safety managed refinery, Greentech Award for Safety Management • Runner–Up for National Safety Award in Aug’06, for the second time, by the Ministry of Labor & Employment • Runner-up for the best Furnace efficiency award by CHT • 5 Star rating for Safety management by British Safety council • Exports Award from Govt of Karnataka

  30. 7. Projects

  31. 7. Projects Efficiency Improvement projects • Advanced process control for all process units. • Refinery product blending Automation and Optimization

  32. 7. Projects Upgradation and Expansion project ( Phase 3) Objectives • Distillate yield up by 10% • FO production eliminated • Capacity expansion to 15 MMTPA • Increased capability to use cheap, heavy, sour & high TAN crude oil

  33. 7. Projects Upgradation and Expansion project • Major New Units added • High severity FCC • Delayed Coker • DHDT unit • 3 MMTPA CDU/VDU for high TAN crude oil processing • Products • Propylene (Polymer Grade) • Additional LPG • LOBS (Group II/III) • EURO III & Euro IV - MS and HSD

  34. 7. Projects Upgradation and Expansion project • Financials • Investment ~ 2 Billion USD • Status • EIL appointed as PMC, work started in Jun ‘06 • Licensor selection for process units in progress • Project execution : Largely under LSTK mode. • Completion – Mid 2010

  35. 7. Projects Aromatic Complex integrated with refinery complex • Capex ~ 1 Billion USD • Project objective : Value addition to Surplus Heavy Naphtha : Paraxylene Production ~1 MMTPA • Implementation by Mangalore Petrochemicals Ltd. (promoted by ONGC/MRPL) in Mangalore SEZ • Land acquisition in final stages • PMC selection being finalized

  36. 7. Projects Aromatic Complex integrated with refinery complex • Configuration • NHT/CCR ( ~ 1.0 MMTPA) • BTX extraction • Toulene Disproportionation TransAlkylation • Meta & Ortho Xylene Isomerization • Paraxylene Recovery

  37. 7. Projects Aromatic Complex integrated with Refinery Complex • Configuration • Excess Hydrogen to Refinery ~ 24000 TPA • Paraffin & Aromatic Return streams to Refinery H2 Production / MS blend pool. • Captive power plant (~ 70 MW and 500 TPH of steam). • Associated OSBL facilities. Project execution : Largely under LSTK mode.

  38. 7. Projects Olefin Complex in MSEZ.(~ 3.0 Billion USD) • World scale Naphtha cracker. • 750000 TPA Poly Ethylene (HDPE / LLDPE) • 750000 TPA Poly Propylene (~350000 TPA Propylene from Refinery) • Project under planning stage. Economic viability being ascertained. • Project expected to be implemented through an SPV in Mangalore SEZ

  39. Thank You

More Related