240 likes | 504 Views
Presentation Outline. Overall Project Goals and ObjectivesOrganization of the Approach to meeting these Goals and Objectives (tasks and subtasks)For each major task or objective please address in more detailTechnical or economic target or objective All risks associated with meeting these targets
E N D
1. Catalytic Upgrading of Glycerol to Propylene GlycolDOE – Products Platform Stage Gate Review Meeting August 9 & 10, 2005 John Holladay
Pacific Northwest National Laboratory My name is Sam Tagore. I am from the Office of the Biomass Program and am responsible for Biomass Feedstock Interface Management Activity.
My presentation will cover the following:
O The feedstock work breakdown structure
O Our near and long-term goals
O Our near and long-term supply
O The barriers that we are trying to overcome
O The R&D Plan needed to reach our cost goals
O Our Roadmap Planning document
O Finally, our FY 04 budget request for the Biomass Feedstock Interface Activities
.My name is Sam Tagore. I am from the Office of the Biomass Program and am responsible for Biomass Feedstock Interface Management Activity.
My presentation will cover the following:
O The feedstock work breakdown structure
O Our near and long-term goals
O Our near and long-term supply
O The barriers that we are trying to overcome
O The R&D Plan needed to reach our cost goals
O Our Roadmap Planning document
O Finally, our FY 04 budget request for the Biomass Feedstock Interface Activities
.
2. Presentation Outline Overall Project Goals and Objectives
Organization of the Approach to meeting these Goals and Objectives (tasks and subtasks)
For each major task or objective please address in more detail
Technical or economic target or objective
All risks associated with meeting these targets or objectives
Milestones established to measure progress and financial or performance metrics
Go No/Go decision points
Accomplishments to date
Future plans and partners
Market and customers
Competitive Advantage
Strategic Fit
Conclusions and Discussion
3. Project Goal
Develop enabling technology leading to an integrated process for the production of propylene glycol from glycerol
Project Objectives
Improved first generation catalysts
Highly selective for PG
Long catalyst life
High catalyst activity
With industrial partners, finalize and demonstrate process to conceptual design for commercial unit
Longer Range Objective
Applying catalyst technology to C6 or mixed C5/C6 sugars Overall Project Goals & Objectives
4. Organization/Approach
5. Organization/Approach
6. Organization/Approach
7. Organization/Approach
8. Tasks / MilestonesGo / No Go Decision Task 1 Activities
Reaction Modeling: ADM (PNNL supplied data)
Optimization in fixed bed mode: PNNL
500 h catalyst life study: PNNL
Continuous Process statistical designs: PNNL
Catalyst characterization: UOP (PNNL supplied catalysts)
Milestones
Catalyst must meet technical targets
Verification of economics
Go / No Go Decision Point
Outcome of economic verification
9. Task 1 Targets Technical targets are directly tied to ADM’s Cost Models and include…
PG selectivity: in excess of 90%
Catalyst cost
Based on ADM’s economic model…
Life (approx 1 year)
10. Technical Risks
Catalyst stability insufficient
Final product does not meet spec within economics
Feedstock impurities impact economics
These risks are being managed as part of the research effort
Business / Market / Legal Risks
Price of propylene stabilizes at a cost that offsets economic advantage
Partner’s business strategies change
These risks are offset by the flexibility of feedstocks, potential market partners, PNNL IP position
Risks
11. Completed…
Identification of catalyst compositions for highly selective transformations
Catalyst preparation and activation studies (TPR)
Initial techno-economic model
Identify technical targets
Two 500+ catalyst life tests
Identified site blockers in feeds
Other insights into stability
Catalyst characterization
Improvements to catalyst Accomplishments to date
12. Accomplishments to date
13. Accomplishments to date
14. Future Plans Future Plans…
Continue catalyst testing/development
Effects when using less pure feeds
Lifetime
Continued technoeconomic process evaluations
Out years…
Task 2 Reactor and final catalyst Scale-up
Task 3 Industry validation—1 L Pilot (ADM)
Task 4 Conceptual commercial design
15. PG Market is 3.5 billion lbs globally
Market & Customers
16. Window of Opportunity
US Biodiesel incentives make this a prime opportunity
Renewable approach offers economic and environmental advantages
Competitive Technology
Petroleum based (Propylene)
Cl-based process
Co-products produced in non Cl-based technologies
Market is large, dramatic change in PG demand is unlikely
State of the economics
Catalyst costs, feedstock costs and purification costs dominate economic picture
Cost competitive if glycerol less than $0.40/lb
Market dynamics covered by model Competitive Advantage
17. Business fit
Part of PNNL’s catalysis science emphasis
Fits well within ADM’s biodiesel and sugars portfolios
Part of UOP’s core catalyst and biodiesel technology portfolio
Biorefinery fit
Fits within multiple pathways
Current Stage
Research track, exploratory research
FY08 Status
Technology ready for commercial prototype by FY08 Strategic Fit
18. Milestone Fit
19. Milestone Fit
20. Milestone Fit
21. Milestone Fit
22. Milestone Fit
23. Demonstration phase of a commercial prototype in FY08 is anticipated Strategic Fit
24. Technical Barriers Addressed:Chemicals and Materials
25. Conclusions/Summary Develop enabling technology leading to an integrated process for the production of propylene glycol from glycerol
Highly selective catalysts
Catalyst life: strong progress
Preliminary economics very promising
PG market is 3.5 billion lbs
Partners include
ADM (an Ag Processor/Biodiesel producer)
UOP (a major chemical technology company)
Directly addresses DOE programmatic goals and on target for 2008 demonstration phase