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TRAINING AGENDA. SECTION A 1.0 BPC927 V4 GENSET CONTROLLER 1.1 FEATURES BPC 927 V4 GENSET CONTROLLER 1.2 FUNCTION & OPERATIONAL KEYS 1.3 PROGRAMMING/PARAMETER SETUP 1.4 INPUT/OUTPUT TERMINAL CONNECTIONS 1.5 TROUBLESHOOTING. 1.0 BPC927 V4 GENSET CONTROLLER. 1.0 BPC927 V4 GENSET CONTROLLER.

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TRAINING AGENDA

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Training agenda

TRAINING AGENDA

  • SECTION A

    1.0 BPC927 V4 GENSET CONTROLLER

    1.1 FEATURES BPC 927 V4 GENSET CONTROLLER

    1.2 FUNCTION & OPERATIONAL KEYS

    1.3 PROGRAMMING/PARAMETER SETUP

    1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

    1.5 TROUBLESHOOTING


1 0 bpc927 v4 genset controller

1.0 BPC927 V4 GENSET CONTROLLER


1 0 bpc927 v4 genset controller1

1.0 BPC927 V4 GENSET CONTROLLER

BACK VIEW


1 0 bpc927 v4 genset controller2

1.0 BPC927 V4 GENSET CONTROLLER

  • DO & DON’T’S

  • >>Do not disturb factory setting of controller.

  • >> Do not change wiring loop / connections.

  • >> Before fault handling observe LCD displays on

    the unit and follow procedure as recommended.


1 1 features bpc 927 v4 genset controller

1.1 FEATURES BPC 927 V4 GENSET CONTROLLER

  • Salient Features

    - Suitable for1phase/3phase Genset applications

    - Suitable for 12 & 24 V Engine supply systems

    - Common for Manual / Auto / Remote start operation of Genset.

    - Field settable for authorized parameters

    - User friendly as it provides visual indications of warnings , alarms and system faults

    - Designed for continuous monitoring in both Idle and running condition of the Gen set


1 1 features bpc 927 v4 genset controller1

1.1 FEATURES BPC 927 V4 GENSET CONTROLLER

  • MAINS & GENSET PARAMETER’S MONITORING AND DISPLAY

  • GENSET SAFETY

  • AMF LOGIC

  • ADD ON FEATURES

  • COMMUNICATIONS

  • EVENT & OPERATING LOGS

  • FUEL LOGS


1 2 function operational keys

1.2 FUNCTION & OPERATIONAL KEYS

SCROLL UP

SCROLL DOWN

COMMON ALARM

LED

HORN ACK

BUTTON

START BUTTON

MODE BUTTON

STOP BUTTON

FRONT VIEW


1 2 function operational keys1

1.2 FUNCTION & OPERATIONAL KEYS

  • Function of keys – in normal conditions of ‘Sleep ‘ and ‘ Ready ‘ .

  • key to enter Programming mode/Acknowledge Alarms.

  • For manual START.

  • For manual STOP.

  • Used to change the MODE between Manual, Auto & Test

  • Used to change load from Genset to Mains

  • Used to change load from Mains to Genset


1 2 function operational keys2

1.2 FUNCTION & OPERATIONAL KEYS

  • Key Functions in ‘Running ‘ condition

  • - To stop the set manually when engine is

    started in manual mode

    Press the button again for immediate stop

  • Acts like Emergency stop when engine is

    running in Auto mode


1 3 programming parameter setup

1.3 PROGRAMMING/PARAMETER SETUP

Key functions in Programming modeEnter

  • To enter programming mode by keep pressing key for 20 secs

  • When the unit enters set-up mode the top LCD will show

    “Setup” and optionally request a PIN number if this option is

    enabled.

  • Changes from column to item to value editor.

  • Used to select previous column, item or to increment value

  • Used to select previous column, item or to decrement value

  • Changes from item to column & exit set up mode.

  • Used to accept the value changes.


1 3 programming parameter setup1

1.3 PROGRAMMING/PARAMETER SETUP

Key functions in Programming modeEnter

  • Setup mode automatically terminates if no button in pressed for

    60 seconds, or when you press the button with the

    column headers list visible.


1 3 programming parameter setup2

1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • programming mode by pressing key for 20 secs

  • When the unit enters set-up mode the top LCD will show

    “Setup” and optionally request a PIN number if this option is

    enabled.

  • Lets say, PIN is 123, Press two times, & then by pressing

    once, 100 will appear on screen.

  • Now Press once to move the cursor to middle digit. Now

    by pressing twice, 120 will appear on screen.

  • Now Press once to move the cursor to RHS digit. Now

    by pressing thrice, 123 will appear on screen.


1 3 programming parameter setup3

1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • By pressing key once, the Programming “Setup” will be displayed on the LCD Screen. Now various setup like System, Engine, Timers etc will get displayed in a vertical array.

  • Press & to select the desired setup sub menu & then press to open the desired sub menu for editing the associated parameters.

  • Press & to select the sub menu’s desired parameter & then press to open the sub menu’s desired parameter for editing.


1 3 programming parameter setup4

1.3 PROGRAMMING/PARAMETER SETUP

Programming Mode

  • Press & to increase or decrease the parameter value respectively.

  • Press to accept & save the updated parameter value.

  • Follow this procedure for the rest of the desired parameter’s updations / change etc.

  • After updations / changes , Press once to return to initial setup screen.

  • Now, Press once for saving the various updations & exiting from the programming mode.

  • It is recommended to follow the factory setting chart for various updations. Failure to this clause will affect the product warranty.


1 3 programming parameter setup5

1.3 PROGRAMMING/PARAMETER SETUP

TYPICAL LCD MESSAGES ( ENGINE) :


1 3 programming parameter setup6

1.3 PROGRAMMING/PARAMETER SETUP

  • TYPICAL LCD MESSAGES (ELECTRICAL):


1 3 programming parameter setup7

1.3 PROGRAMMING/PARAMETER SETUP

CONFIGURABLE INPUTS :

  • Fire Alarm

  • Canopy Door Open

  • Belt Broken

  • Bypass

    5. Engine Temp 2


1 3 programming parameter setup8

1.3 PROGRAMMING/PARAMETER SETUP


1 3 programming parameter setup9

1.3 PROGRAMMING/PARAMETER SETUP

  • PROTECTION AND SIGNAL OPTIONS

    ++ SPEED >> IN CASE OF DG SETS PHASE – NEUTRAL

    FROM ALTERNATOR

    ++ PRESSURE >> OIL PRESSURE SENSOR

    OIL PRESSURE SWITCH

    OIL PRESSURE SENSOR + SWITCH

    ++ WATER/ CYL HEAD >> SENSOR

    TEMPERATURE

    ++ RAD. WATER LEVEL >> SPECIAL SENSOR

    ++ FUEL LEVEL >> FUEL LEVEL GUAGE

    ++ BATTERY VOLTAGE >> BATTERY

    ++ EXCITATION >> WL – POINT OF CHARGING ALATERNATOR

    ++ POWER SUPPLY >> DIRECT FROM BATTERY TERMINALS


1 3 programming parameter setup10

1.3 PROGRAMMING/PARAMETER SETUP


1 3 programming parameter setup11

1.3 PROGRAMMING/PARAMETER SETUP


1 4 input output terminal connections

EMS927V4

AMF Genset Controller

-

Speed

Inputs and Outputs

+

Comms

A B Com

1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

CT2

CT3

J4

CT1

J5

  • Installation & wiring

J2

J1

J6

J3


1 4 input output terminal connections1

1.4 INPUT/OUTPUT TERMINAL CONNECTIONS

V4 SOCKET DETAILS

  • J1- COMMUNICATION/DATA PORT

  • J2- DC POWER SUPPLY

  • J3- SPEED INPUT

  • J4- ALTERNATOR AC INPUT

  • J5- MAINS AC INPUT

  • J6- I/O PORT

  • CT1...3- CURRENT TRANSFORMER’s


1 5 troubleshooting

1.5 TROUBLESHOOTING

PROCEDURE TO BE FOLLOWED FOR FAULT HANDLING

>> OBSERVE DISPLAY ON THE LCD DISPLAY

>> REFER TO THE TROUBLE SHOOTING READY RECKNOR

>> STUDY UNIT SET UP DATA / CONFIGURATION DATA

>> TAKE APPROPRIATE CORRECTIVE ACTION

>> CLEAR & RESET THE ALARM

>> ENSURE ENGINE IS RUNNING IN NORMAL CONDITION


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