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Equipment and Capability Listing

Equipment and Capability Listing. INTRODUCTION LOCATION: ROSTAR PRECISION INC. 135 DEVON ROAD BRAMPTON, ONTARIO, L6T 5A4 CANADA PRODUCT: High Precision Machined and Assembled Components Product Development.

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Equipment and Capability Listing

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  1. Equipment and Capability Listing

  2. INTRODUCTION LOCATION: ROSTAR PRECISION INC. 135 DEVON ROAD BRAMPTON, ONTARIO, L6T 5A4 CANADA PRODUCT: High Precision Machined and Assembled Components Product Development. MARKETS: Aerospace, Defense, Telecommunications, Commercial, Biomedical, Nuclear, Fiber Optic and High Volume. CAPABILITIES: CNC Milling, Turning, Grinding, Assembly, CMM Inspection, Coating/Painting QUALITY CONTROL: AS-9100 ( Rev B ) And IS0-9001:2000 Certificate Number C0000254-1 FACILITY: 16,000 Sq.Ft. Manufacturing, Low-Medium-High Volume, Developmental & Tooling 2,500 Sq. Ft. Office & Administration 1,300 Sq. Ft. Engineering & Programming 800 Sq. Ft Deburring & Assembly PERSONNEL: 30 (Present) Skilled Tradesmen & Technicians TRAINING: In-House Facilities CONTACT: Bill Hristovski President OWNWERSHIP: 100% Canadian Sole Proprietorship Bill Hristovski, President INCORPORATED: 1976 COMMUNICATION: Tel: (905) 790-9155 Fax: (905) 790-9159 E-Mail: billh@rostar.ca elaineh@rostar.ca

  3. QUALITY CONTROL CELL-I

  4. ONE (1) DEA SCIROCCO CMM Ultra High Accuracy Co-ordinate Measuring System (Slant/Bridge Type) Measuring Range: X-55”, Y-34”, Z=26” 5-Axis CNC Fully Programmable Software; Tutor for Windows, and PC-Dmis Date of Manufacture; 1998 TWO (2) VIDEO/OPTICAL INSPECTION MICROSCOPE SYSTEMS GZ-6P Microscope Pair of 15x Wide field Eyepieces Image Port Mountable Focusing Arm High resolution Color Camera ONE STARRETT OPTICAL PROJECTOR Screen diameter; 16” With precision cross-lines and calibration markings Horizontal travel; X-axis 12” Vertical travel; y-axis 6” Focus travel; Z-axis 2.1” Capacity b/w Centres 12” Load Capacity; 10 kg Measurement and Display System; Linear Heidenhain Scales (0.001mm resolution) Angular Digital protractor (1 minute resolution) Date of Manufacture; 2006

  5. INSPECTION MEASURING EQUIPMENTS ·        Height Masters ·        Gauge Blocks ·        Bore Gauges (SUNNEN) 0.4590” to 6.0000” ·        Bore Gauges (DIATEST) 0.0300” to 0.8000” ·        Bower Internal Bore Gauging ·        Sigma Air Gauges System ·        Micrometers: 0.0000” – 12.0000” ·        Plug Gauges ·        Ring Gauges ·        Surface Analyzer ·        Combination Bench Centers ·        Optical Comparator ·        Digital Height Master ·        Unified and Metric Thread Gauges ·        Hardness Tester ·        Angle Blocks ·        Rotary Tables ·        Pin Gauges

  6. SYSTEM INFORMATION & SOFTWARE CELL-II

  7. NETWORK SERVER:  MICROSOFT WINDOWS SERVER 2003 SHOP CONTROL SOFTWARE Rostar Operational System (customize shop control software) Vista manufacturing software by DCD Corp. Crystal Report Writer Version. 6.0 Professional CAD/CAM SOFTWARE MastercamX Predator DNC DNC SYSTEM Through the use of a Multi-DNC system, and ftp server we are able to take a part program off our network server and send it directly into the machining center’s memory. The operator now has the flexibility to proof the program and then send it back to the DNC Terminal to allow any additional editing as required. CLIENT CONNECTIONS with ROSTAR PRECISION INC. Connect onto network through the facility of an FTP address that we have set up On site. We issue our client’s a Login and password, to ensure a secure avenue For transfer of drawings or other forms of electronic data.  Send us drawings through e-mail to elaineh@rostar.ca securely and conveniently.

  8. CNC MACHINING CENTRE CELL-III

  9. SIX (6) MATSUURA RA-2G HIGH SPEED PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 28.3” X 17.3” Loading Capacity: 250 kg Axis Travel: X-26.0”, Y-18.11”, Z-19.09” Spindle: 50–15,000 rpm, 12 HP, BT-40 Rapid Traverse X/Y/Z: 1575/1575/1181 ipm No of Tools: 30 Tools Magazine No of pallets: 2 CNC Control: Yasnac J300 B Date of Manufacture; 2000 ONE (1) MATSUURA ES-450 HII HIGH SPEED PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table: 11.8” X 11.8” Loading Capacity: 166 kg Axis Travel: X-17.7”, Y-15.7”, Z-15.7” Spindle: 50-15,000 rpm, 10 HP, BT-40 Rapid Traverse X/Y/Z: 1181/1181/1181 ipm No of tools: 30 Tools Magazine No of pallets: 2 Indexing: 1 Degree CNC Control: Fanuc 15 M Date of manufacture; 2000 TWO (2) MATSUURA RA-4G HIGH SPEED PALLET CHANGER CNC 4 Axis Vertical Machining Centre Work Table: 39.3” X 12.29” Loading Capacity: 500 kg Axis Travel: X-40.15”, Y-21.65”, Z-20.07” Spindle: 50 – 15,000 rpm, 10 HP, BT-40 Rapid Traverse X/Y/Z: 1181/1181/1181 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Yasnac J300 Date of Manufacture; 2000

  10. ONE (1) MATSUURA RA-IVF PALLET CHANGER CNC 4 Axis Vertical Machining Centre Work Table: 39.3” X 19.2” Loading Capacity: 500 kg Axis Travel: X-40.15”, Y-20.07”, Z-20.07” Spindle: 30-8000 rpm, 10HP, CAT-40 Rapid Traverse X/Y/Z: 945/945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I80 Control Date of Manufacture; 1998 ONE (1) MATSUURA RA-IVF PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 39.3” X 19.2” Loading Capacity: 500 kg Axis Travel: X- 40.15”, Y-20.07”, Z-20.07” Spindle: 30-8000 rpm, 10 HP, CAT-40 Rapid Traverse X/Y/Z: 945/945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I80 Control Date of manufacture; 1997 ONE (1) MATSUURA RA-IIIF PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 31.4” X 16.5” Loading Capacity: 300 kg Axis Travel: X- 31.5”, Y-17.3”, Z-19.09” Spindle: 30-8000 rpm, 10 HP, CAT-40 Rapid Traverse X/Y/Z: 945/945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I80 Control Date of manufacture; 1997 

  11. ONE (1) MAKINO 40-A60 PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table: 16” x 16” Loading Capacity: 175 kg Axis Travel: X-17.0”, Y-15.5”, Z-22.0” Spindle: 30-6000 rpm, 15 HP, CAT-40 Rapid Traverse X/Y/Z: 350/350/350 ipm No of Tools: 60 Tools Magazine No of Pallets: 2 CNC Control: Fanuc 11M 4 Axis Date of Manufacture; 1987 ONE (1) MATSUURA MAM-700 HG PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table 19.69” x 19.69” Loading Capacity: 500 kg Axis Travel: X–29.53”, Y–23.6”, Z–24.62” Spindle: 30–10,000 rpm, 30 HP, BT-40 Rapid Traverse X/Y/Z: 945/945/945 ipm No of Tools: 60 Tools Magazine No of Pallets: 2 CNC Control: Yasnac J300 (64-bit Processor) Date of Manufacture; 1998 ONE (1) MATSUURA MC 1000VG CNC 3 Axis Vertical Machining Centre Work Table: 45.28” X 20.08” Loading Capacity: 900 kg Axis Travel: X-40.15”, Y-21.65”, Z-20.07” Spindle: 50-15000 rpm, 15 HP, BT-40 Rapid Traverse X/Y/Z: 945/945/945 ipm No of Tools: 30 Tools Magazine CNC Control: Yasnac J300 B Date of Manufacture; 1998

  12. ONE (1) TOSHIBA VMC-650 CNC 4 Axis Vertical Machining Centre Work Table: 70.9” x 32.5” Loading Capacity: 2000 kg Axis Travel: X-51.2”, Y-31.5”, Z-24” Spindle: 20-5000 rpm, 15HP, CAT-50 Rapid Traverse X/Y/Z: 630/630/630 ipm No of Tools: 24 Tools Magazine CNC Control: Tosnuc 888 (32-bit processor) Date of Manufacture; 1995 ONE (1) DOOSAN MV 3016L CNC 4 Axis Vertical Machining Centre Work Table: 36.2” x 16.9” Loading Capacity: 500 kg Axis Travel: X-30.6”, Y-16.1”, Z-20.1” Spindle: 12000 rpm, 15HP, CAT-40 Rapid Traverse X/Y/Z: 1,417/1,417/1,260 ipm No of Tools: 24 Tools Magazine CNC Control: Fanuc Oi-MC Date of Manufacture; 2006

  13. CNC LATHE TURNING CELL-IV

  14. ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-8S CNC 2 Axis Chucker Lathe Turn  8” Swing Distance 20” Centre Distance 20” Spindle Bore  2.40” 5000-RPM Spindle, 20HP Kennametal Quick Change Tooling 8” SMW 3 Jaw Quick Change Chuck CNC Control Fanuc 16-TA Date of Manufacture; 1995 ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-8S CNC 2-Axis Chucker Lathe Turn  8” Swing Distance 20” Centre Distance 20” Spindle Bore  2.40” 5000 RPM Spindle, 20HP Kennametal Quick Change Tooling 8” SMW 3 Jaw Quick Change Chuck CNC Control Fanuc 16-TA LNS Quick Load Bar Feeder Date of Manufacture; 1995 ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-240B CNC 2-Axis Chucker Lathe Turn  13.8” Swing Distance 20.7” Centre Distance 21.6” Spindle Bore  2.64” 4500 RPM Spindle, 25HP 12 Stations Tool Turret 8.25” Jaw Chuck CNC Control Fanuc 21i-TB Date of Manufacture; 2006

  15. ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Lynx-220A CNC 2-Axis Chucker Lathe Turn  12.6” Swing Distance 20.1” Centre Distance 12.7” Spindle Bore  1.822” 6000 RPM Spindle, 20HP 12 Stations Tool Turret 6.5” 3 Jaw Chuck CNC Control Fanuc T Date of Manufacture; 2006 ONE (1) NAKAMURA TOME CNC TURNING CENTRE MODEL: SC-300L CNC 2 Axis Lathe Turn  13.78” Swing Distance 22.05” Centre Distance 43” Spindle Bore  3.35” 3500-RPM Spindle Speed, 30HP 12 Stations Tool Turret 12” 3 Jaw Chuck CNC Control Fanuc 21-T Date of Manufacture; 1997 ONE (1) NAKAMURA TOME CNC TURNING CENTRE MODEL: 20II Lens Quick Load Bar Feeder Programmable parts catcher CNC sub-spindle Parts off detection Turret collision detection system Part eject conveyor N -T tool setter – C (autotype) Part program storage and editing 40m CNC Control Fanuc 18TA Date of Manufacture; 1998

  16. MANUAL MACHINES & EDM CELL-V

  17. SIX (6) BRIDGEPORT BR2J Turret Milling Machine with DRO Work Table 78” x 18” 4200-RPM Spindle, 2 HP THREE (3) BROTHER TAPPING MACHINES Capacity #0-80 UNF to 1/4”-28 UNF ONE (1) HARDINGE DSM 59 Tool Room Lathe with DRO Swing Over Bed  8” Spindle Bore  1” 3000-RPM Spindle, 1.5 HP Date of Manufacture; 1983 ONE (1) HARDINGE HLV-H Tool Room Lathe with DRO Swing Over Bed  8” Spindle Bore  1” 3000-RPM Spindle, 1.5 HP Date of Manufacture; 1982 MITSUBISHI EDM GANTRY 500 CNC microprocessor 32-bit Digital AC-servo drive Axis speed X, Y, Z max.2000 (78.7”/min.) Setting (command) units (0.001 or 0.0001) X/Y/Z inside work area (20.7” x 15.7” x 14.8”) Y (from electrode changer and loading position, 26.6”) Bearing surface (W x D) (28.7” x 24.8”) Load Capacity (2,200 lbs) INTERGRATED C-AXIS: Number of revolutions-adjustable (10 or 20 rpm) Angle positioning (0.001 degree) Load Capacity (110 lbs) Maximum head load (220 lbs) Maximum clearance electrode clamping chuck to work table (22.6”) Date of Manufacture; 1997

  18. GRINDING SECTION CELL-VI

  19. ONE (1) TACCHELLA 1018 UM Universal High Precision Cylindrical Grinding Machine External, Internal Automatic Grinding Cycle Grinding Dia  14” Grinding Length 40” Date of Manufacture 1988 ONE (1) ACER AGS-1224AHD Precision Surface Grinder Grinding Capacity 12” x 24”  Date of Manufacture; 2000 ONE (1) JONES AND SHIPMAN 540 Precision Surface Grinder Grinding Capacity 6” x 12” TWO (2) CINCINNATI UNIVERSAL TOOL & CUTTER GRINDER TWO (2) MAKINO UNIVERSAL TOOL & CUTTER GRINDER

  20. DEBURRING & ASSY CELL-VII

  21. SHEET METAL CAPABILITIESTHROUGH ASSOCIATED COMPANY EQUIPMENT Amada Vipros Queen Punch Press - 1996 + .004” Amada Pega 357 CNC Punch Press - 1994 + .004” Amada RG100 10’ CNC Brake Press - 1996 + .002” Amada LCE-655 CNC Laser - 1995 + .0004” Amada RG-80 NC Brake Press (80t.) - 1994 + .002” Canox 250 amp air cooled tig welder - 1994 Lincoln 350 amp digital water cooled tig - 1995 Various presses re: hardware installations/ special apps. 10 ft. Chicago Brake SOFTWARE Amada 2D CAD/CAM software Imports DXF and IGES Files

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