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Falco eMotors Inc.

Falco eMotors Inc. The Manufacturing Infrastructure. This presentation is company confidential and can not be shared with any third party without prior Written authorization. Manufacturing Components. Design Management; Planning; Quality; Vendor Management; Infrastructure.

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Falco eMotors Inc.

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  1. Falco eMotors Inc. The Manufacturing Infrastructure This presentation is company confidential and can not be shared with any third party without prior Written authorization.

  2. Manufacturing Components • Design Management; • Planning; • Quality; • Vendor Management; • Infrastructure.

  3. Design Management • Design Management • Parts & Vendors Software for • Items (Software/Hardware/COTS etc.); • ECOs; • RFQ; • Vendors; • POs.

  4. Production Planning • Planning • FileMaker Pro Software for; • MRP; • Inventory; • Job Orders; • Procedures; • Quality Reports; • In Process Testing and Inspection; • Shipping; • Sales Order Management; • Customer Management.

  5. Vendor Management • Vendor Management • Vendor Qualification; • Vendor engagement from Start; • Vendor Training; • Quality Training; • Parts Delivery; • Vendor Evaluations.

  6. Suppliers BARE PCB MAGNETS (Ferrite) PCB ASSEMBLY EXTRUSION 10km 25km 5km 890km Falco STACKED ROTOR & STATOR HARDWARE 133km 10km 5km 5km DIE CAST PARTS MACHINE PARTS

  7. Supply Chain • Most suppliers located within 100km; • Quick feedback to the suppliers for corrective actions; • Minimum Shipping Time; • Minimum Freight Costs; • Shorter Lead Costs.

  8. ISO 9001 • ISO 9001:2008 Certification in process; • ISO 9001:2008 Certification in the next 6 months;

  9. The Place Falco eMotors Business Profile

  10. Manufacturing and R&D Location One of biggest Industrial bases in Asia. Major companies such as Tata Motors, Mahindra & Mahindra, BMW, Mercedes, Volkswagen etc. manufacture here.

  11. Facility • 4000 Sq. Ft. • 24 Hour Video Surveillance; • Card Access;

  12. The Place Conference Room 2 Offices R & D Conference Room 1 Lunch Room Manufacturing Area Storage Laboratory Inventory & Quality Control

  13. The Place

  14. The Building

  15. The Building

  16. The Place Conference Room

  17. Offices Sumanta Mohanty – VP, Software Engineering

  18. Inventory and Quality Control

  19. Manufacturing Area

  20. Manufacturing Area

  21. Production Testing Automated Motor Thermal Testing Automated Stator Thermal Testing

  22. Motor Test Stand Torque Capabilities – 0 - 150Nm (Direct); Speed Capabilities – 0 – 6000 rpm.

  23. Motor Press Pneumatic Press for Motor Assembly and Bearing Installation

  24. Manufacturing Infrastructure • 20 Manufacturing Stations; • Electrostatic Discharge Protection; • Bearing Fixture; • Motor Installation Press Fixture; • Automated Test Fixtures; • Stator Thermal Test Fixtures; • Motor Thermal Test Fixture; • 150Nm Test Stand.

  25. In process QC • List of Instruments • Go/No-Go Gauge; • Digital Micrometer; • Dial Gauge Indicator & Surface Plate; • Digital Vernier Caliper; • V-Block & Holding Clamps; • Visual Inspection; • PCB Test Fixture; • Stator Test Fixture; • Motor Test Fixture;

  26. Outgoing QC • Torque Testing; • Power Testing; • Performance Testing; • Functional Testing; • Heat Test (Stator Level); • Heat Test (Motor Level); • Visual Inspection; • Final Quality Checklist.

  27. Packaging

  28. Packaging

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