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SHRIRAM FOUNDRY LTD.MACHINE SHOP

SHRIRAM FOUNDRY LTD.MACHINE SHOP. JULY. 2012. TEAM MEMBER:-. Mr. R.R.NERLEKAR.(I/C Pulley line) Mr.S.R.HIREMANI.(I/C Hub Line) Mr.S.M.Patil ( I/C F.A.Support line) Mr.Yogesh. Bandigeri, I/C(Front Engine Support Linr) Mr.G.M.SHAIKH (Tooling) Mr.Rafiq.Naikawadi ( Quality FAS + HL)

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SHRIRAM FOUNDRY LTD.MACHINE SHOP

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  1. SHRIRAM FOUNDRY LTD.MACHINE SHOP JULY. 2012

  2. TEAM MEMBER:- • Mr. R.R.NERLEKAR.(I/C Pulley line) • Mr.S.R.HIREMANI.(I/C Hub Line) • Mr.S.M.Patil ( I/C F.A.Support line) • Mr.Yogesh. Bandigeri, I/C(Front Engine Support Linr) • Mr.G.M.SHAIKH (Tooling) • Mr.Rafiq.Naikawadi ( Quality FAS + HL) • Mr.P.P.Patil ( System) • Mr.Sanjay.Patil (All over Quality)

  3. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB - 10014340

  4. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB - 10019759 Component under production.

  5. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB – 10033102

  6. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET ROTTER - 10009996 Casting shortage.

  7. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 413.0 Component under production. 100 nos RFD & Component under production.

  8. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 190.0

  9. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 476.0

  10. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 642.0

  11. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 145.0

  12. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Front Axle support 30 no's per shift prod start from 29th June. Machining allowance reduced.

  13. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:-Head Lube oil filter - 541 45 no's ready for dispatch

  14. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Head Lube oil filter - 432

  15. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Connecting Flange- Bonfiglili 120 nos 1st set up S J Iron,

  16. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Front Engine Support - 3631 Ready for dispatch : 6801 – 168 nos,3631 – 252 nos,204 – 84 nos,205 - 84 nos,2884 – 168 nos. Prod : 6801 – 65 nos,3631 – 20 nos,204 – 54 nos,205 - 146 nos,2884 – 149 nos.

  17. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Nut Plate - 400 Component under milling,400 nos drilling completed,

  18. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Hydralic Lift Cover - Escorts Ready for dispatch 210 nos.

  19. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 1945 Ø 22 U Drill Rs. 5900 02 nos TOOL COST RS.- 54.99 Note:- To calculate labor cost take 35% overhead on Basic+DA

  20. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 9717 Ø 22 U Drill Rs. 5900 02 nos TOOL COST RS.- 54.99 Note:- To calculate labor cost take 35% overhead on Basic+DA

  21. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 9817/33102 Note:- To calculate labor cost take 35% overhead on Basic+DA

  22. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 4340 Note:- To calculate labor cost take 35% overhead on Basic+DA

  23. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 9759 Note:- To calculate labor cost take 35% overhead on Basic+DA

  24. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- NEB HUB 5457 Note:- To calculate labor cost take 35% overhead on Basic+DA

  25. COST DETAILS(ITEMWISE) PART NAME & NUMBER:-CONMET ROTTER 9996` Note:- To calculate labor cost take 35% overhead on Basic+DA

  26. COST DETAILS(ITEMWISE) PART NAME & NUMBER:-PULLEY 413 A4SMR -2525 HOLDER 2 & TTEL –HOLDER 2525 1 TOTAL RS. 23894/- TOOL COST RS.- 202.61 Note:- To calculate labor cost take 35% overhead on Basic+DA

  27. COST DETAILS(ITEMWISE) PART NAME & NUMBER:-PULLEY 145 A4SMR -2525 HOLDER 2 & TTEL –HOLDER 2525 1 TOTAL RS. 23894/- TOOL COST RS.- 202.61 Note:- To calculate labor cost take 35% overhead on Basic+DA

  28. COST DETAILS(ITEMWISE) PART NAME & NUMBER:-PULLEY 189-190 Note:- To calculate labor cost take 35% overhead on Basic+DA

  29. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Front Axle Support ( JD FAS ) “ C “ face machining previous – 2 cutter(SNGX for rough + ONMU 05 with wiper 2 no's for finish ).From 15th July 1 cutter ONMU 08 without wiper & rough to finish prod start) CHM-02 NEW SETTING Ø 40 SELLMILL CUTTER & Ø 20 U DRILL TOOL COST RS.- 99.95 Note:- To calculate labor cost take 35% overhead on Basic+DA

  30. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Head Lube ) Note:- To calculate labor cost take 35% overhead on Basic+DA

  31. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- BONFIGLIOLI ( MOTOR FLANGE ) TCD 17.1 TT 908 Breakage RS. 2nd set up 70 RS,drilling 88 RS. Note:- To calculate labor cost take 35% overhead on Basic+DA

  32. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Front Engine Support 3631/3831 Note:- To calculate labor cost take 35% overhead on Basic+DA

  33. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Front Engine Support 801 Note:- To calculate labor cost take 35% overhead on Basic+DA

  34. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- H.L.COVER Note:- To calculate labor cost take 35% overhead on Basic+DA

  35. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- SHAKTI FLYWHEEL Note:- To calculate labor cost take 35% overhead on Basic+DA

  36. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CANK CASE Note:- To calculate labor cost take 35% overhead on Basic+DA

  37. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- NUT PLATE 400 Note:- To calculate labor cost take 35% overhead on Basic+DA

  38. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- PULLEY 476 Note:- To calculate labor cost take 35% overhead on Basic+DA

  39. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- PULLEY 642 Note:- To calculate labor cost take 35% overhead on Basic+DA

  40. Machine Utilization

  41. Machine Utilization

  42. Machine Utilization

  43. Machine Utilization

  44. Machine Utilization

  45. Machine Utilization

  46. Machine Utilization

  47. Rejection Details Part Name :- REAR HUB 33102

  48. Rejection Details Part Name :- FRONT HUB 1946

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