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Caterpillar Cat M318C MH WHEELED EXCAVATOR (Prefix BEB) Service Repair Manual (BEB00001-02000)

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Caterpillar Cat M318C MH WHEELED EXCAVATOR (Prefix BEB) Service Repair Manual (BEB00001-02000)

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  1. Service Repair Manual Models M 318C M H WHEELED EXCAVATOR

  2. w 1/5(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02346557 Gear Motor (Hydraulic Generator) - Assemble SMCS - 5061-016 Assembly Procedure Illustration 1 g01172353 1. Raise the temperature of bearing (17) and cover assembly (15) . 2. Install bearing (17) and cover assembly (15) onto shaft assembly (16) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  3. w 2/5(W) Illustration 2 g01172348 3. Install cover assembly (15) and bolts (14) . Illustration 3 g01172347 4. Install shaft (13) . Illustration 4 g01172346 5. Install seal (11) and seal (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  4. w 3/5(W) Illustration 5 g01172345 6. Install bearing (10) . Illustration 6 g01172344 7. Install gears (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  5. w 4/5(W) Illustration 7 g01172343 8. Install seal (7) and seal (8) . Illustration 8 g01172342 9. Install bearing (6) . Illustration 9 g01172341 10. Install O-ring seal (5) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  6. w 5/5(W) Illustration 10 g01172340 11. Install O-ring seal (3) and housing (4) . Illustration 11 g01172339 12. Install head (2) and bolts (1). Tighten bolts (1) to a torque of 45 ± 5 N·m (33 ± 4 lb ft). End By: Install the gear motor. Refer to Disassembly and Assembly, "Gear Motor (Hydraulic Generator) - Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:00:00 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  7. w 1/3(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02370432 Gear Motor (Hydraulic Generator) - Install SMCS - 5061-012 Installation Procedure Illustration 1 g01182780 1. Install key (8) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  8. w 2/3(W) Illustration 2 g01182778 2. Install hub (6), lockwasher (7), and nut (5). Tighten nut (5) to a torque of 80 ± 20 N·m (59 ± 15 lb ft). Illustration 3 g01182776 3. Install coupling (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  9. w 3/3(W) Illustration 4 g01182829 4. Position gear motor (1) and install bolts (2). Connect hose assemblies (3) . Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:00:57 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  10. w 1/3(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02370509 Control Valve (Hydraulic Generator) - Remove SMCS - 5051-011 Removal Procedure Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns. To prevent possible personal injury, release the pressure in the work tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed. Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  11. w 2/3(W) Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. NOTICE Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. Illustration 1 g01182843 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  12. w 3/3(W) 1. Disconnect hose assemblies (4) and harness assembly (3) . 2. Remove bolts (2). Use two people to remove control valve (1). The weight of control valve (1) is approximately 34 kg (75 lb). Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:01:53 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  13. w 1/7(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02388710 Control Valve (Hydraulic Generator) - Disassemble SMCS - 5051-015 Disassembly Procedure Start By: A. Remove the control valve (hydraulic generator). Refer to Disassembly and Assembly, "Control Valve (Hydraulic Generator) - Remove". Illustration 1 g01192533 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  14. w 2/7(W) Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and actuator (2) . Illustration 2 g01192535 2. Remove solenoid valve (3), spring (6), and O-ring seals (4) and (5) . Illustration 3 g01192536 3. Remove retainer (10), spool (9), plug (8), and makeup valve (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  15. w 3/7(W) Illustration 4 g01192537 4. Remove backup ring (11) and O-ring seals (12) from makeup valve (7) . Illustration 5 g01192538 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Remove plugs (13) and (14) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  16. w 4/7(W) Illustration 6 g01192539 6. Remove spring (15) and O-ring seal (16) from plug (13) . Illustration 7 g01192540 7. Remove spring (17) and O-ring seal (18) from plug (14) . Illustration 8 g01192542 8. Remove spool (20) and nut (19) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  17. w 5/7(W) Illustration 9 g01192543 9. Remove cartridge (21). Remove plugs (22), (23), and (24) . Illustration 10 g01192544 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 10. Remove bolts (26), plate assembly (25), and O-ring seal (27) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  18. w 6/7(W) Illustration 11 g01192547 11. Remove spring (28) and plug (29) . Illustration 12 g01192548 Illustration 13 g01192549 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  19. w 7/7(W) Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 12. Remove plug (30), cone (31), spring (32), and O-ring seal (33) . Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:02:49 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  20. w 1/7(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02388711 Control Valve (Hydraulic Generator) - Assemble SMCS - 5051-016 Assembly Procedure Illustration 1 g01192549 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  21. w 2/7(W) Illustration 2 g01192548 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 1. Install O-ring seal (33), spring (32), cone (31), and plug (30). Tighten plug (30) to a torque of 120 N·m (89 lb ft). Illustration 3 g01192547 2. Install spring (28) and plug (29). Tighten plug (29) to a torque of 200 N·m (148 lb ft). Illustration 4 g01192544 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  22. w 3/7(W) Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 3. Install plate assembly (25), O-ring seal (27), and bolts (26). Tighten bolts (26) to a torque of 10.4 N·m (92 lb in). Illustration 5 g01192543 4. Install cartridge (21). Install plugs (22), (23), and (24). Tighten plug (22) to a torque of 60 N·m (44 lb ft). Tighten plug (23) to a torque of 45 N·m (33 lb ft). Tighten plug (24) to a torque of 80 N·m (59 lb ft). Illustration 6 g01192542 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  23. w 4/7(W) 5. Install spool (20) and nut (19). Tighten nut (19) to a torque of 80 N·m (59 lb ft). Illustration 7 g01192539 6. Install spring (15) and O-ring seal (16) to plug (13) . Illustration 8 g01192540 7. Install spring (17) and O-ring seal (18) to plug (14) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  24. w 5/7(W) Illustration 9 g01192538 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 8. Install plugs (13) and (14). Tighten plug (13) to a torque of 80 N·m (59 lb ft). Tighten plug (14) to a torque of 90 N·m (66 lb ft). Illustration 10 g01192537 9. Install backup ring (11) and O-ring seals (12) to makeup valve (7) . Illustration 11 g01192536 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

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  26. w 6/7(W) 10. Install retainer (10), spool (9), plug (8), and makeup valve (7). Tighten makeup valve (7) to a torque of 100 N·m (74 lb ft). Tighten plug (8) to a torque of 45 N·m (33 lb ft). Illustration 12 g01192535 11. Install solenoid valve (3), spring (6), and O-ring seals (4) and (5). Tighten solenoid valve (3) to a torque of 12 ± 5 N·m (106 ± 44 lb in). Illustration 13 g01192533 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 12. Install actuator (2) and bolts (1). Tighten bolts (1) to a torque of 10.4 N·m (92 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  27. w 7/7(W) End By: Install the control valve (hydraulic generator). Refer to Disassembly and Assembly, "Control Valve (Hydraulic Generator) - Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:03:45 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

  28. w 1/2(W) Shutdown SIS Previous Screen Product: WHEELED EXCAVATOR Model: M318C MH WHEELED EXCAVATOR BEB Configuration: M318C Material Handler BEB00001-02000 (MACHINE) POWERED BY 3056E Engine Disassembly and Assembly M318C and M322C Excavators Machine Systems Media Number -RENR9213-02 Publication Date -01/12/2006 Date Updated -05/12/2006 i02370510 Control Valve (Hydraulic Generator) - Install SMCS - 5051-012 Installation Procedure Illustration 1 g01182843 1. Use two people to position control valve (1). The weight of control valve (1) is approximately 34 kg (75 lb). Install bolts (2) . 2. Connect hose assemblies (4) and harness assembly (3) . Copyright 1993 - 2020 Caterpillar Inc. Fri Apr 10 13:04:43 UTC+0800 2020 All Rights Reserved. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/4/10

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