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Pyongtaek Plant – Conveyor Cover

Pyongtaek Plant – Conveyor Cover. Name of Person Completing Form :Rita Suh Project Team Members : Dongmin Kim, Martin Choi, Rita Suh, Shelly Kim. Start Date of the Project : Jun 12, 2012 Completion Date of the Project : Jul 8, 2012. Project Description :

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Pyongtaek Plant – Conveyor Cover

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  1. PyongtaekPlant – Conveyor Cover Name of Person Completing Form:Rita Suh Project Team Members: Dongmin Kim, Martin Choi, Rita Suh, Shelly Kim Start Date of the Project: Jun 12, 2012 Completion Date of the Project: Jul 8, 2012 Project Description: Installed safety guard to prevent bump against conveyor

  2. PyongtaekPlant – Conveyor Cover Amount of Money Spent on Project: 50,000KRW Amount of Money Saved by Project:50,000KRW What Benefit Does the Project Provide to Employees and/or Operations at the Facility? Prevent safety accident Goal of Project (describe): Prevent hitting the edge of the conveyor by head Did the Project Achieve Stated Goal? Why or why not? Yes

  3. PyongtaekPlant – Conveyor Cover Insert all photos, drawings, documentation, and other supporting documentation here

  4. PyongtaekPlant - Supplementation of ladder Name of Person Completing Form: Rita Suh Project Team Members: Dongmin Kim, Martin Choi, Rita Suh, Shelly Kim Start Date of the Project:Jun 12, 2012 Completion Date of the Project: Sep 17, 2012 Project Description: Problems: No rail and too steep ladder of cross over ladder. Action taken Installed Vertical rail and extended rail length

  5. PyongtaekPlant– Supplementation of ladder Amount of Money Spent on Project: 960,000 KRW Amount of Money Saved by Project:960,000 KRW What Benefit Does the Project Provide to Employees and/or Operations at the Facility? Operator / maintenance person easy go and come safely. Goal of Project (describe): Prevent falling accident Did the Project Achieve Stated Goal? Why or why not? Yes

  6. PyongtaekPlant– Supplementation of ladder Insert all photos, drawings, documentation, and other supporting documentation here 90cm 70cm

  7. PyongtaekPlant– Installing safety guard on the NVH tester Name of Person Completing Form: Rita Suh Project Team Members: Dongmin Kim, Martin Choi, Rita Suh, Shelly Kim Start Date of the Project: Jun 12, 2012 Completion Date of the Project: Jul 8, 2012 Project Description: Problems: No safety guard around belt pulley of NVH tester. Action taken Installed safety guard on the turning area.

  8. PyongtaekPlant– Installing safety guard on the NVH tester Amount of Money Spent on Project: 0 Amount of Money Saved by Project:0 What Benefit Does the Project Provide to Employees and/or Operations at the Facility? Prevent safety accident and Working at safety area Goal of Project (describe): Prevent safety accident Did the Project Achieve Stated Goal? Why or why not? Yes

  9. PyongtaekPlant– Installing safety guard on the NVH tester Insert all photos, drawings, documentation, and other supporting documentation here

  10. PyongtaekPlant– Installed safety cover on the panel board Name of Person Completing Form: Rita Suh Project Team Members:Dongmin Kim, Martin Choi, Rita Suh, Shelly Kim Start Date of the Project: Jun 12, 2012 Completion Date of the Project: Jul 8, 2012 Project Description: Problems: No safety guard on the panel board. Concerning electric shock Action taken Installed safety guard on the panel board.

  11. PyongtaekPlant– Installed safety cover on the panel board Amount of Money Spent on Project: 0 Amount of Money Saved by Project:0 What Benefit Does the Project Provide to Employees and/or Operations at the Facility? Prevent safety accident and Working at safety area Goal of Project (describe): Prevent electric shock when switch ON / OFF Did the Project Achieve Stated Goal? Why or why not? Yes

  12. PyongtaekPlant– Installed safety cover on the panel board Acrylic board Insert all photos, drawings, documentation, and other supporting documentation here

  13. Kaizen project Pyeong taekin Korea – Power saving (Stop mode) Name of Person Completing Form: John Lee Project Team Members: D.S Kim, J.H Song Start Date of the Project: Sep 5 Completion Date of the Project: Sep 21 Project Description: This project is one of KAIZEN activities and the theme of KAIZEN is power saving. To save electricity for production line, added some buttons to stop unnecessary functions (conveyor, hydraulic pump, light…) during break time or when machine down. For operator’s easy understanding, attached instruction that is how to use the button or stop mode.

  14. Kaizen project Pyeong taekin Korea – Power saving (Stop mode) Amount of Money Spent on Project: Amount of Money Saved by Project: What Benefit Does the Project Provide to Employees and/or Operations at the Facility? This project saved electricity for production line. Goal of Project (describe): Keep or improve wattage(8.1kWh/piece) Did the Project Achieve Stated Goal? Why or why not? The project is ongoing.

  15. Kaizen project Pyeong taekin Korea – Power saving (Stop mode) Insert all photos, drawings, documentation, and other supporting documentation here Instruction for using stop mode

  16. Kaizen project Pyeong taekin Korea – Power saving (Pressure gauge) Name of Person Completing Form: John Lee Project Team Members: D.S Kim Start Date of the Project: Oct 20 Completion Date of the Project: Oct 20 Project Description: This project is one of KAIZEN activities and the theme of KAIZEN is power saving To save electricity for compressors, added pressure gauge at final filter that is to inspect filter contamination. Contaminated filters cause compressor load.

  17. Kaizen project Pyeong taekin Korea – Power saving (pressure gauge) Amount of Money Spent on Project: $360 Amount of Money Saved by Project: What Benefit Does the Project Provide to Employees and/or Operations at the Facility? This project saved electricity for compressors Goal of Project (describe): Keep or improve wattage(8.1kWh/piece) Did the Project Achieve Stated Goal? Why or why not? The project is ongoing.

  18. Kaizen project Pyeong taekin Korea – Power saving (pressure gauge) Insert all photos, drawings, documentation, and other supporting documentation here Added new gauge

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