PROJECT REPORT. PROGRESSIVE TOOL. PROJECT MEMBERS. DINESHAN.N (LEADER) -TTC PRAMODHA LEONARLD -GNTC DEENADAYALAN.S -VTC MAHESH.G -ONTC. COMPONENT DRAWING. ASSEMBLY DRAWING. PART DRAWING. PART DRAWING. PART DRAWING. PART DRAWING. PART DRAWING.
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As part of the faculty training program, to get hands on experience on design, planning, processing and inspection.
Without a proper planning things will never give a good result, so we started our project with a well organized planning.
Our planning includes
This planning enables us to get a clear idea about the process execution of the project from the beginning to the end.
Generally it is called as milestone planning.
This planning enables us to know about the element wise process and progress on each element
To make our work easy and to get individual responsibility we distributed our work as follows:
Mr. Dineshan. N
4 Guide bushes
Mr. Deenadayalan. S
Mr. Mahesh. G
Element wise machining was carried out according to the micro planning with respect to the macro planning ie,
Thickness and reference grinding of all the plates were completed at the beginning
With respect to the reference sides tooling holes were made in all the plates.
With respect to the tooling hole die set boring was carried out.
Based on the bore dimension guide pillars & guide bushes were ground to the required dimension.
Die set assembly was done according to the procedure.
With respect to the tooling hole,H7 holes for piercing, piloting & wire entry hole for blank profile of punch holder, stripper plate & die plate was done.
Blank profile wire cutting was done in all the above mentioned plates.
Remaining relief holes were done in the drilling machine.
Blanking punch was made by profile milling on the CNC machine.
Piercing and piloting punches were ground according to the requirement.
Element wise inspection was carried out after the machining and report was made.
Assembly was carried out according to the procedure.
and the component was given to inspection dept- for final inspection and found it correct.
unclamped from the bed by our self.
1)Learned more about the implementation of macro & micro planning
2)Got good team work
3)Support from all staff
4)Gained good knowledge about the working procedure of tool room
5)Gained good knowledge about the tool design theory and production
1)Exposure on tooling.
2)Hands on experience on tool assembly.
3)Trouble shooting methods.
4)Exposure on new tooling materials, micro & macro planning.
5)Exposure on manufacturing process & inspection
1)Exposure on micro & macro planning
2)Acquired knowledge about APQP techniques
3) Acquired knowledge about latest manufacturing process (modular tooling)
4)Latest tooling materials
5)Exposure on CNC & Wire EDM
6)Acquired knowledge about fine blanking
1)Knowledge on micro & macro planning.
2)Importance customer relationships.
3)Knowledge on modular tooling.
4)More knowledge on press tools from experienced faculties.
6)Man & machine management.
7)Latest tooling materials.