Start Up - PowerPoint PPT Presentation

Start up
1 / 25

  • Uploaded on
  • Presentation posted in: General

Start Up. Procedures and Recommendations for Factory Authorized Equipment Start Up. Prepare Before You Go!. Review all documentation Call the contractor Keep notes Bring contact names and phone numbers. Prepare Before You Go!. Has the plumbing been completed?

I am the owner, or an agent authorized to act on behalf of the owner, of the copyrighted work described.

Download Presentation

Start Up

An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.

- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -

Presentation Transcript

Start up

Start Up

Procedures and Recommendations for Factory Authorized Equipment Start Up

Prepare before you go

Prepare Before You Go!

  • Review all documentation

  • Call the contractor

  • Keep notes

  • Bring contact names and phone numbers

Prepare before you go1

Prepare Before You Go!

  • Has the plumbing been completed?

  • Has the system been pressure tested?

  • Has the resin and gravel been loaded?

Prepare before you go2

Prepare Before You Go!

  • Has the electrical been completed?

  • Are vessels full of water?

  • Does he know of any problems during installation?

Show up meet and greet

Show Up, Meet, and Greet

Things to check piping

Things to Check - Piping

  • Review piping with Plumbing Contractor (Let him explain it) 

  • Does it match Piping Diagram?

  • Are the shut off kits correctly installed?

  • Check tubing. Is it run correctly?

Things to check piping1

Things to Check - Piping

  • Is the manual bypass valve in the correct location?

  • Is drain piping correctly sized?

  • Are the flow meter(s) positioned correctly?

Things to check brine system

Things to Check – Brine System

  • Is the brine tank correctly installed?

  • Make certain the float is not dragging in the brine tank.

  • Is the water level up to the float in the brine tank?

  • Is the external injector properly installed? (for larger systems)

Things to check electrical

Things to Check - Electrical

  • Review electrical with electrical contractor (Let him explain it)

  • Double check wiring.

    • Does it match electrical drawings from manuals?

    • Check terminals strips for correct locations and tightness.

Things to check controls

Things to Check - Controls

  • Control Valves

  • Electronic Demand Regenerator (EDR)

    • Program at this time

  • Flow Meter

  • Solenoid Valves (ASCO)

Ready to go

Ready to Go . . . .

Getting started

Getting Started

  • Close Outlet Valves

  • Open Bypass Valve

  • Open Inlet Valves (s l o w l y)

  • Vent each Vessel 

  • Power Up

After power is connected

After Power is Connected

  • Make certain every thing works.

  • On twin system, one unit will go to stand by.

    • ASCO will energized & get warm. Diaphragm Valve will be closed. Check with paper clip. If it goes in more than 1 ¼, valve is open. Warm ASCO, Valve should be closed.

Work with the unit in stand by

Work with the Unit in Stand By

Manually start regeneration from timer

Manually Start Regeneration from Timer

  • Piston will move to backwash cycle.

  • Check flow to drain.

  • Watch for resin in drain.

  • Water may be discolored. (color throw)

  • Does flow match O & M?

  • Do not leave in this cycle longer than one minute.

Advance timer to brine draw position

Advance Timer to Brine Draw Position

  • Is water level in Brine Tank moving down?

Advance timer to fast rinse position

Advance Timer to Fast Rinse Position

  • Check flow to drain.

  • Does flow match O & M?

  • Watch for resin.

  • Water may be discolored. (color throw)

  • Do not leave in this cycle longer than one minute.

Advance timer to service position

Advance timer to Service Position

  • Repeat short cycles until water to drain is clear

Repeat with other units

Repeat with Other Units

Place system online

Place System Online

  • Ask operator for permission to open outlet valves.

  • Open outlet valves slowly.

  • Close Bypass Valve.

  • Water pressure should stabilize.

Check operation of edr ii

Check Operation of EDR II

  • Verify water flow from EDR 

  • Re-program EDR preset to 1 to start a regeneration. 

  • Verify that 3-minute start signal was sent from EDR II to Taskmaster control valve.

  • Re-program EDR II with presets to original calculations.

Final equipment check

Final Equipment Check

  • Make certain both outlet valves are open. 

  • Check system unit over completely.



  • Explain the process and operations to the operator.

  • Show them how to use the operations manual to their benefit.

  • Answer all questions.

You are the pro

You are the Pro

The end

The End

  • Login