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Irkutsk, 2016

HYDRAULIC EQUIPMENT AND TECHNICAL SOLUTIONS. Irkutsk, 2016. About the company The company "Enerpred was established in 1991 . Group of companies "Enerpred" is a production-commercial holding, which includes enterprise :

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Irkutsk, 2016

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  1. HYDRAULIC EQUIPMENT AND TECHNICAL SOLUTIONS Irkutsk, 2016

  2. About the company • The company "Enerpred was established in 1991. • Group of companies "Enerpred" is a production-commercial holding, which includes enterprise: • CJSC «Enerpred» - production of hydraulic equipment (hydraulic cylinders, jacks, pumps, equipment for threaded connections, pullers, presses, cutting tools, special equipment); Production of oil pipelines and high-pressure hoses, machines for the organization of work for the production of these products. • CJSC «Enerpred-Hydraulics» - manufacture of hydraulic pumps and equipment for the maintenance trains, aluminum hydraulic jacks. • CJSC «Trading House Enerpred» - marketable division, in addition to carrying out this advice and engineering, service supportof equipment (pre-sale preparation, warranty and post-warranty service).

  3. Group of companies "Enerpred" was founded more than 24 years. The main activity of the company is the development, design and manufacture of high-precision hydraulic equipment and tools for emergency services, track work in the structures of Russian Railways and hydraulic equipment for general industrial use. The structure of the company: CJSC "Enerpred" holding MoscowManagement organization Commercials Production enterprise CJSC "Trading House Enerpred" Irkutsk CJSC "Enerpred" Irkutsk CJSC "Enerpred- Hydraulic» Moscow CJSC "Enerpred- Krasnoyarsk» Krasnoyarsk "Tesoro" LTD Irkutsk

  4. Location and Infrastructure: The main industrial area of the company is the production company CJSC "Enerpred" is located at the address: Irkutsk, street of the Rose Luxembourg, 184. The company is located on the land area of 18 958.23 square meters, with its own waterworks, communications, two power substations and the surrounding road and rail access roads. The area of industrial buildings is 11 591.4 square meters, office premises 992.3 square meters. The owner of the land and production building is the management company "Tessoro“ LTD part of the group "Enerpred" companies

  5. The main criteria of attractiveness of the company "Enerpred" • Stable sales system and the presence of a stable order package, developed dealer network in Russia and CIS countries. •   Our own design and technological base with extensive experience in the field of hydraulic and pneumatic equipment. •   Having our own production park and trained staff has considerable experience in the selected areas of enterprise development. •   The developed infrastructure of the enterprise, including the preparation of service production, logistics, and warehousing, protected industrial building. •   Possibilities for the use and expansion are not involved, or involved enough production capacities and facilities in the Irkutsk area. •   Stable financial sustainability of the enterprise with a low level of attraction of credit resources.

  6. CJSC "Enerpred" The organization of the production process. The company has production facilities that allow us to carry out technological processes: The blank production: • Cutting of blanks from metal rod, sheet metal on bandsaw machines, press-shears and by automated gas-plasma method • In the production of coatings: • Staining polymer powder paints, liquid paints; • Chemical oxidation. • In the manufacturing of non-metallic materials: • Production of rubber goods by direct compression; • Manufacturing of plastic products by injection molding. • In the production of metal products: • Manual arc, semi-automatic welding of steel metal structures and aluminum alloy gas-shielded; • Manual gas-flame welding of copper alloys to steel parts; • Shot blasting of steel parts

  7. Design and production of oil pipelines and high-pressure hoses for all types of domestic and imported equipment; • The products are manufactured using a unique technology protected by patents; • Extensive advanced manufacturing base enables quickly and efficiently produce high-pressure hoses with different parameters; • Manufacturing of non-standard fittings according to customer specifications. • On the whole finished product warranty of 18 months from the application of technical passports.

  8. In the mechanical production: • Machining - turning, milling, drilling, grinding, polishing; Electrical discharge machining. • In the heat treatment: • Volumetric heat treatment with heating in electric furnaces; • Surface treatment with high frequency heating; • Chemical heat treatment of steels: oxycarbonitration, cementation; • The assembly production: • Assembling, customization, testing, hydraulic devices working at pressures (up to 350 Bar); • Assembling, customization, testing, hydraulic devices working at high and ultra-high pressure (500 to 3000 Bar).

  9. CJSC "Enerpred-Hydraulics" The company was founded in 1999 in Moscow. CJSC "ENERPRED-Hydraulics" - manufacturing enterprise, on the basis of which the design, manufacture, repair and maintenance services of hydraulic equipment of a wide spectrum.      The main specialization of the organization is the production of hydraulic pumps (160 ... 700 Bar), hydraulic equipment for maintenance trains (AVSO), light alloy telescopic hydraulic jacks.

  10. DESIGN BUREAU • The accumulated knowledge and experience enable engineering and design service of company to solve complex technical problems related to the design of hydraulic systems, equipment and tools. • The number of design bureau - 22 people on a permanent basis, including 2 candidates of technical sciences; Irkutsk - 10 people, in Moscow - 6 people, in Voronezh - 6 people. • Our company is licensed by the Federal Security Service to carry out works with the use of information constituting a state secret.

  11. Quality control

  12. The total number of patents - 30 of them 2 Eurasian patent. In 2013, it received 2 patents of the Russian Federation. Intellectual property

  13. Voluntary certification • The company carries out voluntary certification of all manufactured equipment and tools. • Certification Bodies of products "Enerpred": • VNIINMASH - All - Russian Research Institute of Standardization and Certification in Engineering; • The Central Authority of the certification system for rescue tools EMERCOM of Russia; • FGOU VPO Academy of FMS EMERCOM Russia; • "Quality Certification Center of expertise" LLC.

  14. In 2004, the quality management system operating in "Enerpred", has been certified in accordance with ISO 9001-2000.  All production processes are regularly audited for compliance management system ISO 9001: 2008. (Re-certification was carried out in 2007, 2010 and 2013, and another procedure recertification will be made in 2016).   Certification is carried out BUREAU VERITAS Certification (UK).   Founded in 1829.

  15. The quality control system (In accordance with ISO 9001: 2008) • Quality control of incoming raw materials and components: • Control of the chemical composition of raw materials; • Control of the strength characteristics of raw materials and components; • Control component quality. • 2. Operational control: • Of operational quality control of manufactured parts, components, major assemblies at all stages of production. • 3. Acceptance tests : • At the end of the assembly the product being tested, the results of which shall be drawn up. Data is logged in the passport, the product is assigned a unique serial number.

  16. Complex service • Presale: • Complete the equipment passport and manual; • Customer training; • Commissioning works. • Warranty service: • The warranty period of 24 months .; • Technical support during the operation; • Check out a service engineer. • After-sales service: • After-guarantee repair and consulting. • After 24 months, the warranty period can be extended to 3-4 years, subject to the passage of maintenance service centers "Enerpred“.

  17. Maintenance products at all stages of the life cycle • Designing products - own design office. • Planning and development of the production process - its own staff of engineers. • Purchase of materials - Logistic Service and its own warehouse. • Manufacturing or service - own production. • Check - the quality system ISO 9001: 2008. • Packaging and storage - own logistics service. • Sales and distribution - Sales Service - Trading house. • Installation and adjustment - Customer Service, a structural unit of the Trade House. • Service and support - Customer Service, as part of the warranty for 2 years. • Intended operation - Customer Service carries out major repair at the end of the warranty period as a result of extended guarantee period of 12 months.

  18. Partners and clients

  19. Cooperation • Customers include companies in various industries: • energy, • mining and coal industry, • metals, • engineering, • construction • petrochemicals, etc. • The geography of deliveries wide - products find their consumers in countries such as Great Britain, Israel, Russia, Ukraine, Kazakhstan, Uzbekistan, Azerbaijan, Armenia and others. • Only in 2013 the company's clients are more than 1000 companies of various industries. • Since 2009, growth in the production of "Enerpred" volume is not less than 20% per year.

  20. Our partners component suppliers and manufacturing for cooperation

  21. CONSUMERS PRODUCT

  22. We collaborate with leading universities and research institutes of Russia • Irkutsk State University of Railway Transport; • Irkutsk State Technical University; • East-Siberian Branch NIIZHT; • Moscow State Technical University named after NE Bauman; • Moscow Mining University; • Orel State Technical University; • All-Russian Research Institute for Fire Protection EMERCOM of Russia; • Academy of State Fire Service of EMERCOM of Russia.

  23. Our production

  24. Serial production • Hydraulic cylinders and jacks; • Hydraulic pullers; • Equipment for the threaded connections; • Press; • Cutting tool; • Hydraulic pipe benders; • Materials handling equipment; • The rescue tool; • Special and non-standard equipment; • Railroad tools; • Hydraulic pumps.

  25. Serial production Equipment for use with slings - crimping, installation for testing and weavings slings. Pumps – manual, electric, gasoline and air drive.

  26. Цилиндры и домкраты гидравлические • Single and double-acting general purpose cylinders (series DU..P, DU..G); • High tonnage cylinders, single and double-acting (series DG..P, DG..G); • Lock-nut high tonnage cylinders (series DG…P …G); • Cylinders with a stepped lifting (series DS…P); • High tonnage aluminum cylinders with lock nut (series DGA…P, DGA ... P…G); • Pull cylinders (series DO…P, DO…G); • Low pickup jacks (series DA...P…K, DA…M); • Low height cylinders (seriesDN…M), shortest power lifters (seriesDN…P); • Telescopic cylinders (series DT…G, DTA…G); • Hollow plunger cylinders (series DP…P, DP…G); • Power cylinders (series CS…G).

  27. Aluminum high tonnage hydraulic cylinders Series DGA...P...G Capacity — 30-120 ton Pressure — 700 Bar Series DGA...P... Capacity — 20-200 ton Pressure — 700 Bar —Single-acting, spring return; —Made of high-tensile light alloy, twice lighter than cylinder with the same capacity, made of steel. —Lock nut of plunger allows mechanical fixation of load in raised position for a long time (series DGA...P...G) —High resistance to side-loads by means of wide guide rings. —Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity. —Hard coating against mechanical damages; —Steel base plate and high-strength saddle made of hardened steel to prevent them from mechanical damages. —Serial equipment with threaded couplings 3/8-18 NPT, commonly used in world practice. —On all models fitted handle for easy carrying

  28. Pullers • Mechanical pullers with centering mechanism (series SV); • Hydraulic pullers (series SG…), including centering mechanism; • Universal pullers (cross bearing puller set) (series SGU…); • Hydraulic bearing pullers (series SGH…); • Hydraulic puller with built-in hand pump (series SGA…); • Hydraulic multi-purpose puller set with built-in hand pump (series SGHA…); • Hydraulic pullers equipped with trolley (series PH…, SGT...).

  29. Bolting Tools • Hydraulic torque wrenches (series GG…); • Hydraulic cassette torque wrenches (series GKG…); • Bolt tensioning tools (series DTG…);

  30. Hydraulic presses • Hydraulic presses (series PSM… PPK… PG…); • Hydraulic crimping presses (series PN…, PNA…); • Stand for testing cylinders and jacks (series SDI…); • Special presses (for mounting and dismounting truck wheels).

  31. Cutting tool • Hydraulic nut cutters (series G…); • Hydraulic cable cutters (series NK…, NKA…); • Hydraulic general purpose cutters (series NU…, NUA…); • Rope cutter(series RT…, РТА…); • Corner cutters (series NP…, NPA…); • Pipes and steel sheets cutters (series NRT…); • Hydraulic pistol cutters (series NA…).

  32. Hydraulic pipe bender sets Pipe bender sets – with built-in hand pump, with built-in electric pump and without pump

  33. Rescue tool Rescue tool– KRUG-1S, KRUG-AM, KRUG-2S, KRUG-2M Universal manual hydraulic set KRUG-1C, KRUG-AM - for conducting rescue, repair and construction, assembly and dismantling, as well as special applications. It is worth in service with EMERCOM. KRUG-2M – used for special, emergency, assembly and dismantling, repair and construction works; easy to operate; at a relatively low weight (15 kg) has expanded the functional characteristics: moving, lifting, cutting. KRUG-2S– for the speedy execution of works in difficult places, in emergency situations. TheKRUG-1S setincludes: • KRUG-1 – power module; • RB-310 – large spreader head; • R-120 – small spreader head; • RU-120 – angular spreader head; • K-16 – nippers head; • N-16 – cutter head; TheKRUG-AM setincludes: • KRUG-1S set; • NL-5 – sheet cutter head; • NSV – attachment for wagon moving. TheKRUG-2Sset includes: • KRUG-2 – power module; • R-300 – combined head; • N-20 – cutter head.

  34. Industrial hydraulic pumps • Designed to create a pressure, fluid supply and control the operation of hydraulic equipment and tools (jacks, cylinders, presses, hammers, etc.) • Drive • Electric from 0.55 to 45 kW • Gasoline from 3 to 97 hp • Air from 0.5 to 4 kW • Diesel from 6 to 170 hp • Hydraulic from 2 to 11 kW • Operating pressure60 – 2500Bar • Oil flow rate0,5 – 250 l/min

  35. Special and non-standard equipment Special hydraulic cylinders The "Enerpred" company accepts orders for manufacture of special hydraulic cylinders, for use as hydraulic drive machines power elements and industrial equipment. Production and sale of hydraulic cylinders - one of the priorities of the company. In the manufacture of the inner surface of the hydraulic cylinders of the brand "Enerpred" made a series of finishing operations to produce high class of roughness, which allows the seal to operate long. In composite structures pipe is used which are of high quality, it is honed inner surface. Regardless of the type of construction, the hydraulic cylinders all have high strength and reliability.

  36. Experience of production non-standard equipment • The successful experience of participation in the tender procurement and execution of works within the framework of the state defense order. In the 2015-2016 year potential is 150 mln. rub. •  Development and successful experience of implementation in the production of hydraulic and pneumatic tools "Enerpred" on the branch of PJSC «Company Sukhoi»«Aircraft Factory Chkalov» Novosibirsk under the import substitution program. The potential at the 2015-2016 year is 70 mln. rub. Corporations on «Sukhoi», «MIG», «Russian Helicopters». •   We have successful experience in supplying hydraulic systems and equipment of its own production on drilling rigs. In particular, "Enerpred" successfully cooperates with one of the largest Russian companies in the field of oil and gas engineering - CJSC «Uralmash-Drilling Equipment». The potential at 2015-2016 year is 90 million rubles.

  37. SPECIAL and NON-STANDARD EQUIPMENT Installations for moving heavy equipment on rails • These devices are used for loading and unloading of large-scale equipment during the transportation at a special rail platforms, trailers and irreplaceable when you move the power transformers at substations, wagons, locomotives, construction equipment, lifting equipment, etc. • Design bureau of company has developed a technology, which provides uniform movement of heavy objects due to a unique system (patent of the Russian Federation) jamming the levers on the rail head, even in conditions of placing the pushed object “uphill” (tilted). • UG 25 – 2 • UG 10 – 2

  38. HYDRAULIC EQUIPMENT FOR TRENCHLESS LAYING OF PIPES • The units are designed for trenchless laying of various types of underground utilities (electric cable, water, sewage, etc.) By a puncture in the soil category I-IV under the roads, tram tracks, railway embankments, swampy soils, forests with laying the steel case or broaching pipe. • UG – 600 • UG – 600T

  39. Set to build mining trucks KOP2-50 The plant is designed and manufactured by order KOMATSU plant in Yaroslavl Intended for mechanization of the wheels installation process at the assembly area.

  40. КОМПЛЕКТ ОБОРУДОВАНИЯ ДЛЯ ПОДЪЕМА КАРЬЕРНЫХ ЭКСКАВАТОРОВ КОП4-100 • KOP4-100 — Lifting means kit for lifting the mining excavator during scheduled and emergency repairs on the cuts in the extractive industries. • This kit is a proprietary development of JSC "Enerpred". • There is permission from the Federal Service for Ecological, Technological and Nuclear Supervision for use at hazardous industrial facilities.

  41. Rail equipment for track repair • Equipment for the tension rail lashes; • Railway leveler; • Rail lifting jacks; • Rail gap spreader; • The device for the spread of reinforced concrete beams; • The device for removing and installing sleepers; • Hydraulic rail bender ; • Hydraulic sleepers spreader; • Hydraulic torque wrench with built nut splitter.

  42. Light alloy hydraulic kit, for installation of rolling stock on the rails «AVSO» The set of equipment is designed for emergency recovery work on the lifting, moving, alignment and installation on cars rails.

  43. Why choose us?

  44. ADVANTAGES AND DIFFERENCES TOOL ENERPRED • The service life of equipment and tools. Guarantee for 2 years. The service life of 6-8 years. • Hard quality control system. Our company has carried out continuous monitoring at all stages of the production cycle, starting with checking the quality of materials and components and ending with the quality control of the finished product. • Increased durability, compactness and light weight. Due to the use in the manufacture of heat-treated steels is achieved by the increased strength of the products compared to products made from non heat-treated steel. This allows our equipment to withstand heavy loads at relatively low weight and compact design. • Making critical parts stamping method. In the manufacture of critical parts of equipment used stamping method. This gives a good structure of the material, durability, reduces the need for metalworking, provides a form as close to the workpiece parts.

  45. Effective protective coating. The protective coating "Enerpred" equipment varies by species and selected depending on the products: chemical oxidation (black) - the most affordable, galvanizing, hard chrome plating, powder coating polymer inks having high resistance. The method of powder coating - abrasion-resistant coating, which protects the metal from corrosion and gives the aesthetic appearance. When choosing a protective coating is taken into account the nature of the equipment and the tool solved problems and the conditions of its application. This ensures that the optimal ratio of cost of equipment, its performance properties and provides long service life while maintaining the aesthetic appearance of the product. • High class roughness inner surface. In the manufacture of the inner surface of the cylinder "Enerpred" carried out a series of finishing operations to produce high-class roughness. This allows to seal a long time to work.

  46. The design of the cylinder. In the manufacture of the cylinder is used as a one-piece blank, and construction with screw bottom. It depends on the size of the cylinder than it is longer, the more difficult it becomes to get an accurate bore and use of one-piece construction. Pipe is used when composite designs which has a high quality honed internal surface. • Seals. In addition to standard seals based on rubber rings on "Enerpred" products are used sealing elements leading Russian and foreign manufacturers. For operation at high temperatures on the products installed seals of heat-resistant rubber. • Several options for products performance. A significant number of models "Enerpred" equipment and tool has several options for the version with manual drive, with an integrated hydraulic, electric, with remote hydraulic, electric, petrol and pneumatic drive. This diversity allows you to choose the optimum performance.

  47. Advantages of working with us • Accounting for customer needs in product development; •  The minimum term of order processing and product delivery; •  The optimum ratio of price and quality; •  A flexible system of discounts; •  Preparing the equipment for use on site; •  Presale (Complete the equipment with passport and manual, customer training, commissioning); • Learning the rules of operation; •  Warranty and post-warranty service; •  All products are certified. High quality marked by a large number of diplomas and awards. For more than 20 years in the market holding "ENERPRED" has accumulated vast experience in the creation of series and new products have been developed and implemented in the metal innovative solutions for various industries. During this period, established work with the branch institutes, design bureaus, foreign manufacturers of equipment and components, experience and knowledge that can be used in the design and manufacture of innovative and import-substituting products for the mining and other industries. Thank you for attention!

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