Can crusher
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Can Crusher. Nate Kunzer , Charvee Makwana, Keval Amin, Grant Wetherton. Agenda. CAD Drawings Bill of Materials Build Process Test Plan Prototype Lessons Learned Summary. Team Roles Team Constitution Timeline 10 steps of 12-step Design Process Background/Justification Customer

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Can Crusher

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Can crusher

Can Crusher

Nate Kunzer, Charvee Makwana, Keval Amin, Grant Wetherton


Agenda

Agenda

CAD Drawings

Bill of Materials

Build Process

Test Plan

Prototype

Lessons Learned

Summary

  • Team Roles

  • Team Constitution

  • Timeline

  • 10 steps of 12-step Design Process

  • Background/Justification

  • Customer

  • Scope

  • Deliverables


Team roles

Team Roles

Roles

  • Leader- Nate Kunzer

  • Scribe- Keval Amin

  • Scribe- Charvee Makwana

  • Timekeeper- Grant Wetherton


Team constitution

Team Constitution

  • Respect each other

  • Avoid blaming others for any failures

  • NO idea will be ridiculed

  • NO ONE member will dominate over others

  • Respect each others opinions


Timeline

Timeline


Problem statement

Problem Statement

  • Work for Alpha Engineering Company

  • Disposition needs to be reduced by 70%

  • Failure to do so results in $.05 penalty per can

  • Device that crushes cans to as little as 30% of their original size


Background justification

Background/Justification

  • Have to reduce 70% of can disposition

  • For every can not crushed; $0.05 penalty


Customers

Customers

  • Alpha Engineering Company

  • Mr.Pritchard- ITC Teacher


Scope

Scope

Resources

  • Ms. Hernacki- dimensions, calculations

  • Mr. Hund- CAD

  • Mr. Pritchard- Building, dimensioning

    Materials

  • Aspen wood

  • Ply wood

  • Nails

  • Wood Glue


Scope cont

Scope (cont)

  • Customer Constraints

    • 18”x24”x30”.

    • one simple machine.

    • can must fall into bin

    • No human intervention

    • can bin must slide in and out.

    • Must be manually operated.


Deliverables

Deliverables

  • Technical Report

  • PowerPoint Presentation

  • Final Can Crusher

  • CAD Drawings


Brainstorming

Brainstorming

  • History of Can Crushers

  • Self-Loading system

  • Purpose of a can crusher

  • Relation to real world

  • Amount of cans crushed at once

  • Size of hole where cans fall, once crushed


Research generate ideas

Research & Generate Ideas

We can use the following simple machines…

  • Lever

  • Axle

  • Pulley

    Consider the following when building…

  • Dimensions of an aluminum can

  • What kind of wood will be the most stable


Identify criteria specify constraints

Identify Criteria & Specify Constraints

  • At most must be 18” by 30” by 24”

  • Needs one simple Machine

  • Bin must hold 20 crushed cans

  • Must be manually operated

  • All parts must be fabricated

  • Cans must fall into the bin once crushed


Explore possibilities

Explore Possibilities


Nate s design solution 1

Nate’s Design (Solution 1)


Charvee s design solution 2

Charvee’s Design (Solution 2)


Keval s design solution 3

Keval’s Design (Solution 3)


Grant s design solution 4

Grant’s Design (Solution 4)


Hybrid sketch

Hybrid Sketch


Select an approach

Select an Approach

Scale 1(worst)-5(best)

Scale: 1(worst)-5 (best)


Type of binding

Type of Binding

Scale: 1(worst)-5(best)


Size of wood

Size of Wood

Scale: 1(worst)-5(best)


Type of wood

Type of Wood

Scale: 1(worst)-5(best)


Size of nail

Size of Nail


Develop a design proposal

Develop a Design Proposal


Cad drawing

CAD Drawing


Bill of materials

Bill of Materials

Total =


Build process

Build Process

  • Can Bin

  • Can Body

  • Stopper

  • Connector

  • Lever

  • Crusher

  • Final Assembly


Test plan

Test Plan


Prototype

Prototype

  • Could not always follow build process

  • Helpful and gave ideas in building

  • Some parts did not fit together


Test monitor

Test & Monitor


Refine

Refine

  • Bought wood that was stable

  • Re-made handle so that it was longer

  • Re-made entire can crusher

  • Re-made hole in handle


Lessons learned

Lessons Learned

  • Adjust to a work group and different people

  • Manage our time and use it wisely

  • Don't procrastinate

  • Problem solve


Summary

Summary

  • Communication skills

  • Built can crusher from scratch

  • Problem solved


Bibliography

Bibliography

  • http://www.wisegeek.com/what-is-a-can-crusher.htm


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