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Conserving Kilowatts in a Major Pump Station

Conserving Kilowatts in a Major Pump Station. Tom Allbaugh Tetra Tech June 27, 2011. Pump Replacement - Martz Road and Willow Run Pump Stations. Martz Road WW Pump Station. Project Specifics. All Flow to YCUA WWTP is Pumped Original Stations Built Early 1980s

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Conserving Kilowatts in a Major Pump Station

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  1. Conserving Kilowatts in a Major Pump Station Tom AllbaughTetra TechJune 27, 2011

  2. Pump Replacement - Martz Road and Willow Run Pump Stations

  3. Martz Road WW Pump Station

  4. Project Specifics • All Flow to YCUA WWTP is Pumped • Original Stations Built Early 1980s • Std Centrifugal Sewage Pumps • Extended Motor Shafts • Throttling to Match Flow

  5. Pumping Capacity Changes

  6. Energy Consumption with Constant Pump and Motor Efficiency Image taken from: Variable Speed Pumping – A Guide to Successful Applications

  7. Throttle Valve Control Image taken from: Variable Speed Pumping – A Guide to Successful Applications

  8. Speed Control Image taken from: Variable Speed Pumping – A Guide to Successful Applications

  9. Impacts on Energy at Martz Road

  10. Impacts on Energy at Willow Run

  11. Throttling vs. Variable Speed Costs

  12. Before

  13. After

  14. Out with the Old, In with the New

  15. New and Old Together

  16. Making Pipework “Work”

  17. New Pump on Foundation

  18. New Foundation and Suction Elbow

  19. Typical Pump Control Valve

  20. Questions?

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