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Manufacturing Processes - Department of Engineering Sciences

This presentation is on Manufacturing Processes in Basic Mechanical Engineering. Its presented by Professor Yogiraj Deshmukh from the department of Applied Sciences and Engineering at International Institute of Information Technology, Iu00b2IT. The presentation covers topics like Introduction to Manufacturing Processes and their Application, Metal Casting, Steps in sand molding and more.

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Manufacturing Processes - Department of Engineering Sciences

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  1. Basic MechanicalEngineering Prof. Yogiraj Deshmukh AssistantProfessor Department of Applied Sciences &Engineering Hope Foundation’s International Institute of Information Technology,I²IT

  2. UNITIII ManufacturingProcesses Introduction to Manufacturing Processes and their Applications (Casting, Forging, Sheet metal working and Metal joining processes), Description of Casting process: Sand casting (Cope & Drag). Sheet metal Forming, (shearing, bending, drawing), Forging (Hot working and cold working comparison), Electric Arc welding, Comparison of Welding, Soldering, Brazing Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  3. ManufacturingProcess It involves transforming a raw material from it’s original state to a finished state by changing it’s shape or the properties of the material in a series of steps. Raw Material Machine Tool Finished Product Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  4. MetalCasting • Casting: It is a manufacturing process in which part of desired shape is obtained by pouring molten metal into cavity of requiredshape • It is one of the oldest manufacturing process(around 6000 year old, Egyptians were first to usecastings) Castings Investment casting Centrifugal casting SandCascting DieCasting SlushCasting Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  5. Basic terminology in SAND CASTINGprocess: Mould Pattern Core Mouldbox Mouldmaterial Pouringcup Pouringbasin Sprue Runner Gate Riser Ladle Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  6. Metal Casting: SandCasting • Steps in SandCasting: • PatternMaking: Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  7. Metal Casting: SandCasting • Steps in SandCasting: • 2. MouldMaking: Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  8. Metal Casting: SandCasting • Steps in SandCasting: • 3. CoreMaking: Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  9. Metal Casting: SandCasting • Steps in SandCasting: 4. Metal Melting andPouring: Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in|

  10. Metal Casting: SandCasting • Steps in SandCasting: • Solidification • Finishing • Inspection Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in | info@isquareit.edu.in

  11. Pouring Cup PouringBasin Sprue Riser Mould Split Flask Locating Pins Runner Gate Crucible Rammed Sand Cope Molten Metal Drag Casting Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  12. Steps in sandmoulding Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  13. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  14. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  15. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  16. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  17. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  18. Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  19. Metal Casting: SandCasting • Applications of SandCasting: • Machine beds for various machines (Lathe, Drilling, Shaping, Milling) • Automobile parts (Pistons, cylinder block, clutch and brake plates, Gearbox casing) • Aircraft parts (Turbine and compressor blades, Enginecasing) • Casings used in various machines (Turbine, Generator, Compressors, Motors, Gear box,Pumps) • Pulleys, Railway wagon wheels,Valves Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

  20. References • V. Ryan © 2002-2018 www.technologystudent.com

  21. Thankyou For further information pleasecontact Yogiraj Deshmukh yogirajd@isquareit.edu.in Department of Applied Sciences & Engineering Hope Foundation’s International Institute ofInformation Technology, I²ITPune P-14, Rajiv Gandhi Infotech Park, MIDC PhaseI, Hinjawadi, Pune – 411057 Phone - +91 2022933441/2/3 www.isquareit.edu.in |info@isquareit.edu.in Hope Foundation’s International Institute of InformationTechnology, I²IT P-14, Rajiv Gandhi Infotech Park, MIDC Phase I, Hinjawadi, Pune – 411 057 Tel +91 20 22933441/2/3 | www.isquareit.edu.in |info@isquareit.edu.in

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