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HEXAGON

HEXAGON. Machine Design Software for Design Engineers. www.goPiON.com. HEXAGON ?. If you have to design a gear pair only with rotational speed and power(or torque) ?. HEXAGON CAD CAE Calculation Modeling Analysis

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HEXAGON

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  1. HEXAGON Machine Design Software for Design Engineers www.goPiON.com

  2. HEXAGON ? If you have to design a gear pair only with rotational speed and power(or torque) ? HEXAGON CAD CAE CalculationModelingAnalysis Geometry definitionDetail Drafting FEA Strength calculation 3D Modeling

  3. HEXAGON ? Verification : examples in H.Dubbel, K.H.Decker, G.Niemann, Roloff/Matek MaterialDataBase Including 900 steel and non-ferrous materials Develop & Support by German Specialist Int’l Industry Standards : ISO/DIN/EN/VDI/ANSI… HEXAGON softwares Gears, Springs, Shaft, Press fit, Bolted-Joint, Bearings, Splines, Girder, Cam/Cam shaft drive, Chain Gears, Material DataBase, Tolerance Analysis …

  4. Calculation Base

  5. Calculation Process INPUT CALCULATION OUTPUT • Calculation by Int’l Standards and Design Theory • Data Tables from Int’l Standards or Books • Multiplicity of Material Parameters • Calculation Guide : Help system - Popup Text and Auxiliary Images, - Suggestions for error remedial actions • Pre-Dimensioning: • Calculation with • lack of input data • Dimensioning:Same as usual calculation • Re-Calculation: • Check-up for existing design • - Geometric definition • - Strength calculation • - Drawings • - Diagrams • CAD interface: DXF,IGES

  6. HEXAGON for Mfg. Companies • Building of company standards as International Industry Standards(DIN/EN/ISO…) • Professional solution for machine design engineers or developers • Systematic management of technical documentation: -> Reliability for the partner companies or buyers -> Easy of technical communication -> Important documentation for Int’l Certification(ISO9000,QS9000…) • New product design and/or Check calculation for an existing products • Efficiency and Easy of use : If you are mechanical design engineer, • you already knows how to use HEXAGON !

  7. HEXAGON for Engineering School Especially for Asian countries, German style of precise calculation will desirable not only for practical engineers but also for students who need practical training with professional calculation software!

  8. HEXAGON Complete Package Spring Design Software Gear Design Software Compression Spring, Extension Spring, Torsion Spring, Disk Spring, Conical Spring, Non-linear Springs, Torsion bar, Spiral Spring, Leaf Spring, Spring Lock, Rubber Spring, Wave spring Washer Spur/Helical Gear, Worm Gear, Chain Gear Klingelnberg Cyclo Palloid Bevel Gear, Non-circular Gear, Planetary Gear, Bevel Gear(Straight, Helical, Spiral), Addendum modification analysis Shaft-Hub Joint/ Inv. Spline/ Polygon Profile/ Sliding Key Software Press fit to DIN7190, DIN5480 & Non-Standards Inv. Spline , DIN6892 sliding key/woodruff key, SAE/ANSI B92.1 Inv. Spline, SAE/ANSI B92.2M Inv. Spline, DIN5481 Serration Spline, Polygon Profile .. DIN32711 P3G, DIN32712 P4C , DIN5482,DIN_ISO14,DIN5471/5472/5464 Splines SR1+: Bolted-Joint WL1+: Shaft with Roller BearingTOLpack:Tolerance Analysis LG1 : Roller Bearing LG2 :Radial Sliding Bearing TR1: Girder GEO: Profile, Rotation Bodies, Herzian Pressure, Cam/Cam Shaft WST1: Material DataBase

  9. SPRING Calculation Softwares - Design and Recalculation of Springs. - Output of results printout, extract, characteristic curve of the spring, Goodman chart, buckling field, temperature chart, quick output . - Production drawing according to DIN/EN. - Drawing of the spring viewed as an elevation and cross- section - Includes spring database. Cost-calculation. Animation. Relaxation - CAD system interface by DXF/IGES. [Ex.: 3D modeling by use of 3D centerline & profile modeling on CAD s/w] ○ SPRING softwares : Compression Spring, Extension Spring, Torsion Spring, Disk Spring, Conical Compression Spring, Non-linear Compression Spring, Torsion Bar, Spiral Spring, Leaf Spring, Spring Lock, Rubber Spring, Wave Spring Washer

  10. GEAR Calculation Softwares • - Geometry : drawings, production drawing, animation, tables,… • Strength calculation : DIN3990/ISO6336, Niemann... • CAD Interface : DXF,IGES • Material DataBase ○ GEAR softwares : Spur/Helical Gear, Rack-Pinion, Worm Gear, Planet Gear, Bevel Gear, Klingelnberg Spiral Bevel Gear, Roller Chain Gear, Non-circular Spur/Helical Gear, Addendum Modification Analysis

  11. Shaft-Hub Joint Calculation - Shaft-Hub Joint according to DIN/EN/ANSI/SAE/ISO - Dimensions and Strength calculation - Material DB included ○ Shaft-Hub joint softwares : • - WN1 : DIN7190 Press Fits • - WN2 : DIN5480/Non-Standards Involute Splines • - WN3 : DIN6892 Sliding Keys • - WN4 : ANSI B92.1 Involute Spline- WN5 : ANSI B92.2M Involute Spline- WN6 : DIN32711 Polygon Profine P3G • - WN7 : DIN32712 Polygon Profile P4C • WN8 : DIN5481 Serration Spline • WN9 : DIN ISO14, DIN5471/5472/5464 Spline shafts • WN10 : DIN5482 Involute Spline • WN11 : Woodruff key Joints

  12. Bolted-Joint Design … SR1+ • - Calculation for high-stress bolted joint with concentric or eccentric strain and load. • Graphical representation of load-extension diagrams and scale drawings. • DIN standards or user definable DataBase included. • - Load-extension diagram, Tightening diagram, Drawings, Production drawing, ... • - CAD interface : DXF,IGES

  13. Shaft including DB,Roller Bearings .. WL1+ Calculates load, stresses and critical speeds of shafts, safety according to DIN743, as well as the roller bearing life expectancy according to DIN

  14. Tolerance, Bearings, MDB, Geometry … • TOLpack : Tolerance Package(TOL1,TOL2,TOL1CON,TOLPASS) • Bearing: LG1-Roller Bearing, LG2-Hydro dynamic Plain Journal Bearing • TR1 : Girder calculation • GEO 1~4 : Profiles, Rotation Bodies, Herzian pressure, Cam/Camshaft • WST1 : Material DataBase for Steels and Non-Iron Metals

  15. HEXAGON Reference Customers VOITH TURBO VOITH HYDRO FESTO VALEO HILTI MAN HELLA KUKA ROBOTER ROBERT BOSCH GMBH DAIMLER-CHRYSLER AGFA BMW MOTORSPORT SIEMENS AG BASF VÖLKL MOTOR LINDE ABB… ATLAS COPCO VOLVO DELPHI RS TECHNOLOGIES HEWLETT-PACKARD GENERAL MOTORS FORD MOTOR US NAVAL BASE LUCENT TECHNOLOGIES American Gear Mfg. Association MERITOR Heavy Vehicle Systems NASA JET PROPULSION LAB BOEING GENERAL ELECTRIC … Korea Automotive Technology Institute Korea Electronics Technology Institute Korea Institue of Machinery & Materials Dymos, Samsung Daewoo, Doosan , Hyundai POSCO Machinery SPECO, ROTEM Ulsan University Seoul National University JOHNSON MOTOR HongIk University Gleason YAMASHITA ORDNANCE DEVELOPMENT ENGINEERING RAFAEL ……

  16. Application Example * PiON homepage(www.gopion.com) will show you some HEXAGON application examples for the beginners! Calculation of the Gear - ZAR1+ Shrink Fit Calculation of the Gear - WN1 Calculation of Torque Arm Fixings – SR1+ Pinion Shaft Calculation - WL1+

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