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MCF Robot

MODERN COACH FACTORY. MANUFACTURE OF METRO COACHES BY MCF. MCF Robot. MCF. MODERN COACH FACTORY. MCF OVERVIEW. Administrative Building. N. S. Township. MCF. MODERN COACH FACTORY. MCF – Transforming Steel to Speed. Year Wise Production Ramp-up

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MCF Robot

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  1. MODERN COACH FACTORY MANUFACTURE OF METRO COACHES BY MCF MCF Robot MCF

  2. MODERN COACH FACTORY MCF OVERVIEW Administrative Building N S Township MCF

  3. MODERN COACH FACTORY MCF – Transforming Steel to Speed • Year Wise Production Ramp-up • 2007 - Foundation stone for 1000 LHB/year • Apr, 2011 First LHB coach furnished • Aug 2014 First LHB Coach Manufactured • Since 2014 Exponential Growth SHELL FROM RCF/KXH FULLY MFG. AT MCF/RBL MCF

  4. MODERN COACH FACTORY MCF – Transforming Steel to Speed • Nov , 2016 1st Humsafar Rake • April, 2017 1st Antyodaya Rake • Jan , 2018 1st Deen Dayalu Coach • June, 2018 1st SMART Coach • Oct, 2018 1st SMART Power Car • 11th Jan,2019 1st LHB Underslung Power Car • 29th Jan,2019 1st AC Pantry Car • 30th Jan,2019 1st TRC • 22 Feb, 2019 1st Non AC Chair Car • 2018-19 1425 Coaches MCF

  5. MODERN COACH FACTORY MCF – Transforming Steel to Speed • State of the Art infrastructure with flexibility to take up all variants of coach production: • Robotic Shell and Bogie manufacturing lines • Automated Wheel set line • CNC Bogie frame machining centre, plate/ sheet cutting and forming machines • Advanced Paint shop • A well laid out Furnishing and Finishing shops • Adoption of EN/ISO standards • AAA Quality with Bureau Veritas • Industry 4.0 MCF

  6. MODERN COACH FACTORY MCF – Transforming Steel to Speed • Infrastructure is being further augmented and upgraded • Capacity augmentation (up to 2000 coaches & then Ramp up production from 2000 to 5000 coaches) • Capability for Self-propelled coach manufacture • Aluminium coach production • Automated Bogie assembly line • linking of Design office to production (CAD-CAM) • Implementation of Industry 4.0 • Setting up of MCF Rail Ancillary Park MCF

  7. MODERN COACH FACTORY • Certifications MCF

  8. MODERN COACH FACTORY ADVANCE DESIGN CAPABILITIES • 3 Verticals in Design- Shell, Bogie and Interiors • 26 Workstations with NX-11.0 & PLM software, FEA & Ergonomic analysis, Electrical cabling etc. • EN/ISO Standards • Work in progress for • Train/coach Dynamic simulation (SIMPACK Multibody simulation(Rail vehicle) software • LS-DYNA & Hyper works (Dynamic Crash Analysis) • Virtual Reality-Setup • IETM (Interactive Electronic Technical Manual) MCF

  9. MODERN COACH FACTORY Training & skill development • TTC has been developed as Centre of excellence for training & Skill development- • Robotic Welding / operations & programming • Mechatronics and Automation lab MCF

  10. MODERN COACH FACTORY Manufacture of Metro coaches by MCF • Para no.- 8 of CRB’s inspection note of RDSO on 02nd Jun’ 2018 (letter no.2018/CRB/TP/48 dated 06.06.2018 ). • RDSO should formulate a strategy for IR coach manufacturing units trying to enter in to Metro business. • Strategy paper Report no. UTHS-03 (July,2018 ) submitted vide DG/RDSO letter no. UTHS/117 dated 16.07.2018 recommends manufacture of Metros by PUs. MCF

  11. MODERN COACH FACTORY Manufacture of Metro coaches by MCF • Manufacture of MEMUs- 240 nos • 240 coaches (15 rakes) planned in 2019-20. • Target for 1st Rake Nov, 2019. • Manufacture of Kolkata Metro (BG Metro)- • Order for 4 Rakes (4 x 6 = 24 coaches ). • Layouts sent to Kolkata Metro for approval • Planned in 2019-20. • Manufacture of Kolkata Metro (SG Metro)- • Order for 3 Rakes (3 x 6 = 18 coaches ). • Layouts sent to Kolkata Metro for approval • Planned in 2019-20. • TOT for Aluminium body coaches- • Metro on Aluminum shell as well MCF

  12. MODERN COACH FACTORY WHY MCF ? • State of the Art infrastructure : • Most modern Plant with more than 50 Robots and • Automatic Robotic manufacturing lines : Shell , Bogie, Wheel and Painting lines. • Excellent Design capabilities • Adoption of EN/ISO standards • AAA Quality with Bureau Veritas – maintaining superior quality standards • Industry 4.0 • Exponential growth in production- Spare capacity • Lower manufacturing cost • Manufacture of New generation MEMU • Metro coaches (BG & SG) for Kolkata Metro in 2019-20 • Aluminium Body coach manufacture- Metro • IRIS certification including Design • Looking forward for Metro orders MCF

  13. MODERN COACH FACTORY Thank You !

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