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FRONTLINE. Wide Range Of Manugraph Press Lines. FRONTLINE. FRONTLINE. Designed for the Customer requirements Newspaper printing, inserts, supplements, books and Magazine printing. High degree of flexibility for both colour as well as Pagination.

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slide1

FRONTLINE

Wide Range Of Manugraph Press Lines

slide3

FRONTLINE

Designed for the Customer requirements

Newspaper printing, inserts, supplements, books

and Magazine printing.

High degree of flexibility for both colour as well

as Pagination.

Vertical web lead configuration to meet single colour

and four colour pagination requirement.

For Medium to high circulation Daily.

Modular configuration.

slide4

FRONTLINE

FEATURES

Press Speed IPH : 60,000

Cut-off mm. : 533 , 546, 560 & 578

Web Width Max. mm. : 915

Min. Mm. : 700

Max. Speed / No. of webs cph :

II nd fold folder : 60,000 / 12 webs

III rd fold folder (Rotary) : 40,000 / 4 webs

Web grammage gsm : 38-60

Non Printing Gap mm. : 12

slide5

FRONTLINE

MAIN AGGREGATES

4 X4 TOWER

H PRINT UNIT

slide6

FRONTLINE

Print Unit - Features

  • Flat / Inline cylinder stack arrangement.
  • Spray Dampening System
  • Three Raceway Bearings for Printing Cylinders
  • Toolless Plate Lockup System
  • Tension Shaft Narrow Gap Blanket Clamping System
  • Plate and Blanket cylinders with hardened Bearer rings
  • Auto Bearer Lubrication System
  • ManuColor Remote Ink Zone Control System
  • CIP3 Compatibility
  • Shaftless Infeed Roller for each web with nip roller
  • Inertia Roller on top of the Tower
slide7

FRONTLINE

Print Unit - Features

Shaftless Drive System Two motors per tower.

Max.Three web facility per Tower

Web Break Detectors at entry and exit of each web

Web Severer at entry and exit of web of the tower

Motorized Lateral and circumferential

Registration System

Motorised Image corrector for correcting the fan-out

Belt Type web up system for single web per tower

slide8

FRONTLINE

Inking Unit

  • Nine Roller Inking Train having two Ink
  • Form rollers and two Oscillating Roller
  • Ink Duct Driven through Variable speed DC drive.
  • Undershot Ink Duct having 12 Ltr. capacity
  • Washing device system per train
  • Oscillating roller has ± 15 mm. Constant stroke.
  • Rilsan coated oscillating roller and ink take-up roller.
  • Remote Ink Zone Control System with CIP3 compatibility
  • Auto Tracking with Press Speed for ink Balance
slide9

FRONTLINE

SPRAY DAMPENING UNIT

  • Technotrans Three roller Spray Dampening.
  • Dampening System with one form ,one intermediate and one oscillating roller.
  • Four nozzles per bar.
  • Hard Chrome Plated oscillating roller
  • Independent nozzle control.
  • Auto Tracking of nozzle opening
  • for Ink Water balance.
  • Eight nozzle bars as an optional.
slide10

FRONTLINE

ManuColor Remote Ink zone Control System - Features

  • 15” colour touch screen monitor
  • Ink profile of each colour is displayed
  • as bar graph & numerical value
  • Copy or swap function
  • 40 mm. Zone width & 3 micron
  • minimum step
  • Control of max.16 ducts from a single
  • console
  • Self Diagnostics & CE certification
slide11

FRONTLINE

Standalone Flying Splicer - Features

  • Maximum diameter of the reel - 1270mm
  • Minimum diameter of the reel - 700mm for pasting
  • Two Arm Flying Paster for Automatic Reel change
  • Pneumatically Operated chuck type Reel Clamping
  • Two full reels can be handled at a time
  • Motorised lateral reel adjustment with auto sensors
  • Dancing roller with pneumatic brake for Tension
  • control
slide12

FRONTLINE

F 1270 Jaw Folder Features

  • 2:3:4 Jaw Folder
  • 70,000 copies per hour
  • 533mm, 546mm, 560mm, 578mm
  • cutoffs (21”, 21½”, 22”, 22¾”)
  • 12 web capability over lower former
  • board
  • Web width (max): 915mm (36”)
  • Straight and collect folding options
  • 72º steep angle former
  • Up to 3-High former levels & optional
  • 4th side former
  • Servo driven shaftless quarter folder
  • with pecking style chopper , 4 tape
  • and full brush transport control
slide13

FRONTLINE

F 1270 Jaw Folder Features

  • On-the-run lap adjustment; on-the-run pin
  • timing; adjustable gain bands
  • On-the-run ½ fold bucket phasing
  • Push button change-over from half to
  • quarter Fold
  • Three sets of nip rollers standard
  • Optional Stitcher sections
  • Push button air clutch engagement
  • Shafted or footprint shaftless drive options
  • Optional cross perforator with On-the–Run
  • phasing , skip slitter or motorized tabloid-
  • slitter
slide14

FRONTLINE

F 233 Jaw Folder Features

  • Maximum Printing Speed 60,000 cph.
  • Web width Minimum 600 mm (23.6 inches) Maximum 915 mm (36 inches)
  • Cut off Length 546, 578 mm (21½”, 22¾”)
  • (Other cut-offs on request)
  • Jaw cylinder ratio 2 - around cutting cylinder
  • 3 - around pln/tucking cylinder
  • 3 - around jaw cylinder
  • Type of folds Half fold (Broadsheet)
  • Quarter fold
  • Double Parallel Fold
slide15

FRONTLINE

F 233 Jaw Folder Features

  • Cylinder ratio 2:3:3
  • 12- Web capability
  • 48 pages broadsheet / 96 pages tabloid
  • Air cushioned 70 former
  • AC Servo drive for RTF
  • Folder drive option – shaftless or
  • mechanically connected
  • 2 or 3 sets of nip rollers with the option of variable drive for multiwebs
  • Pneumatic clutch
  • Driven Slitter
  • Push button fold change over
slide16

FRONTLINE

F 233 Jaw Folder Features

  • On the run adjustment of
  • ½ fold bucket phasing
  • Lap
  • Chopper phasing of ¼ fold
  • Motorised diameter increment of folding cylinder
  • Jaw adjustment of gripper cylinder
  • Wide range of optional attachments like
  • Quarter Fold
  • 2 or 3 high formers
  • Cross perforation with on the run phasing ; longitudinal perforation
  • Stitcher
  • Wide range of shaftless draw roller modules
slide17

FRONTLINE

Optional Units

  • Third Fold (40,000 cph max.)
  • Turner Bar
  • Bay Window
  • Balloon Former
  • Parallel Fold
slide18

FRONTLINE

Optional Features

  • Close loop registration 2 mm and cut-off control
  • Ink replenishment system
  • Stacker for Folder
  • Cross and Longitudinal Perforation Device
  • Heat set package for semi-commercial application
  • Provision for chill water circulation through ink oscillators for semi commercial jobs.
slide19

FRONTLINE

Standard Accessories

Pneumatic Plate punching device

  • Pneumatic plate bending device
  • Screw compressor with refrigerated air dryer
slide20

FRONTLINE

Typical configuration layout

MALAYALA MANORAMA

slide21

FRONTLIN

FRONTLINE

Typical configuration layout

THE HINDU

slide22

FRONTLINE

FRONTLINE

Typical configuration layout

THE SAKAL , PUNE

slide23

REACH US

For more details on the Manugraph presses.

Please contact :

The Sales Department.

MANUGRAPH INDIA LIMITED.

Sidhwa House,

N. A. Sawant Marg,

Colaba, Mumbai – 400 005

INDIA.

Tel – 91+022+2287 4815

Fax – 91+022+2287 0702

Email – sales@manugraph.com

Website – www.manugraph.com