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Learn the principles of Six Sigma problem-solving methodologies, deploying tools in DMAIC application scenarios, and metrics for operational excellence. Enhance your knowledge to meet certification requirements.
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IENG 452 - Lecture 01 Introduction to Six Sigma Philosophy IENG 452 Six Sigma Philosophy
Agenda • Introductions • Course Overview • Materials • Expectations • Data Collection IENG 452 Six Sigma Philosophy
IENG 452 • Lecturer: • Dr. Dean Jensen • 138 Industrial Engineering / Library • (605) 394-1278 • dean.jensen@sdsmt.edu • Office Hours: • M, Tu, W, Th: 11:00 AM – 11:50 AM • Weekly Class Recordings: • M, W: 1:00 PM – 1:50 PM, CB 110 • Th: 5:30 PM (weekly recordings posted, roughly) IENG 452 Six Sigma Philosophy
Background • Academic: • Industrial & Manufacturing Engineering • Oregon State University • Ph.D. Industrial Engineering • University of Iowa • M.A. Technology - Supervision & Management • University of Northern Iowa • B.S. Computer Engineering • Iowa State University IENG 452 Six Sigma Philosophy
Industry Experience: Land Surveying Crew Data Systems Manager Programmer Network Engineering Plant Engineering Manufacturing Engineering Design Engineering Hazardous Waste Management Plant Administration 7 plants, 3 towns Consulting Commercial Avionics Medical Supplies Air Force & Naval Fleet Maintenance Facilities Die Cast Foundry Farm Toys Semiconductor Fab Background IENG 452 Six Sigma Philosophy
Course Overview • This is an ELECTIVE course: • This course was created & taught by Dr. J. Karlin, who has moved to a new state and position. • Dr. Jensen will cover this course in addition to his regular course schedule, but must (re)create the content during the beginning of the Fall 2016 Term. • This course covers topics commonly referred to as Six Sigma Philosophy. • This course meets the Six Sigma Philosophy requirement for the SDSM&T Six Sigma Green Belt Certificate. IENG 452 Six Sigma Philosophy
Course Overview • Distance Content: • Course videos will be recorded in real time with the on-campus IENG 451 students during FALL 2016. • Each week’s video content will need to be converted to .wmv streaming files, usually late on Wednesday afternoons. • Each week’s content will usually be posted to the web by 5:30 PM on Thursdays. All of the term content should be posted by 12 OCT 2016. • The course videos are located at: http://www.sdsmt.edu/Academics/Streaming-Video/Distance-Education/IENG-452/ Password is: PhilosophyOfSixSigma • The course website is located at: http://jensen.sdsmt.edu/IENG452 • There is NO LAB for the IENG 452 course IENG 452 Six Sigma Philosophy
Learning Objectives • Students will demonstrate: • The ability to identify and explain the philosophies of operational excellence, focusing on six sigma problem solving methodologies. • The ability to strategically deploy the tools of six sigma in DMAIC application scenarios. IENG 452 Six Sigma Philosophy
Course Overview • Topics to be covered: • Six sigma philosophy and DMAIC problem solving methodology. • Variation and its impact on operations • Metrics for operational excellence IENG 452 Six Sigma Philosophy
Required Materials • Textbook: • George, M. L., Rowlands, D., Price, M., Maxey, J.. (2005). Lean Six Sigma Pocket Toolbook.New York NY: McGraw-Hill. 282pp. ISBN-10: 0-07-144119-0, ISBN-13: 978-0-07-144119-3. • Engineering Notebook • 9-3/4" x 7-1/2", 5x5 quad-ruled, 80-100 pp. (approx.). IENG 452 Six Sigma Philosophy
Expectations • Grading Scale: A 90% B 80% C 70% D 60% F < 60% • Weighting: Assignments 25% Report 35% Final Exam 40% IENG 452 Six Sigma Philosophy
Expectations • Assignments & Report: • Assignments and the Report will be electronically turned in at or before the due dates & times listed on the Schedule Page (Undergraduates) • Graded Work / Solutions will be e-mailed (1 – 2 business days later) • Graduate Studentdue date is 14 JAN 2017 for full earned grades • Final Exam: • Final Exam is open Engineering notebook; and closed textbook and other work. • Most necessary tables and diagrams will be identified – these should be placed in your Engineering Notebook. IENG 452 Six Sigma Philosophy
Expectations • Final Exam (Timing): • The On-Campus Final Exam will only be given during the designated Finals Week. • Students may elect to take the exam on-campus by contacting the Instructor at least one business day in advance. The exam will be proctored at the scheduled time by either the Instructor or the IE Dept. Secretary, at a location within the IE Department. • Students may elect to take the exam off-campus by arrangement with an approved proctor. Contact the IE Dept. Secretary with your proctor’s information at least one business day in advance. The exam and instructions will be e-mailed to your proctor by the day of your exam. Your proctor will be responsible for returning the original exam form for grading. • The Final Exam time limit is two hours*. IENG 452 Six Sigma Philosophy
Expectations • Work Submission • Work submission via e-mail by the due date is the student’s responsibility, but exceptions may be arranged at the instructor’s discretion. Policies: • Foreseeable Circumstances - contact the lecturer as far in advance as possible (e-mail). • UnforeseeableCircumstances- contact the lecturer as soon as practical (leave phone message). • While this course is self-paced, do not expect the materials to become available ahead of the tentative schedule. It is also best NOT to wait until the last week of class to complete assignments or the report. IENG 452 Six Sigma Philosophy
Expectations • Academic Honesty: • OK to work together on either the assignments or the report for this class: • as long as what appears on your submission is your work, your words, and yourtyping / writing • OK to copy my materials for this class: • download and print slides to yourengineering notebook for this class • download and use my materials for your assignments, practice, and report in this course • The Final Exam is always individual work IENG 452 Six Sigma Philosophy
Questions & Issues • Students with special needs or requiring special accommodations should contact the instructor, Dr. Jensen, at 394-1278 and/or the campus ADA coordinator, Megan Reder-Schopp, at 394-6988 at the earliest opportunity. IENG 452 Six Sigma Philosophy
Assignment 1: Data Collection • Submit an e-mail to the course instructor: • The subject line must read: IENG 452 • Provide the following information, only, and in-order, in the body of the e-mail. (No attachments!) Full Name as it might appear on a WebAdvisor course roster Preferred Name Hometown Your Major Expected Graduation Date Whether you are planning for On-Campus/Distance Exam Anything else the instructor should know about you IENG 452 Six Sigma Philosophy