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Life cycle implications of managing plastic wastes. Ming Xu, Ph.D. Associate Professor School for Environment and Sustainability Department of Civil and Environmental Engineering University of Michigan, Ann Arbor mingxu@umich.edu www.mingxugroup.org @ MingXuUMich. Agenda.
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Life cycle implications of managing plastic wastes Ming Xu, Ph.D. Associate Professor School for Environment and Sustainability Department of Civil and Environmental Engineering University of Michigan, Ann Arbor mingxu@umich.edu www.mingxugroup.org @MingXuUMich
Agenda What is life cycle assessment (LCA)? What can LCA offer in managing plastic wastes? What do we know in the plastics-LCA space? What are the challenges and possible solutions?
LCA in environmental policymaking • Identify key processes contributing to the environmental footprint to guide technology development • Evaluate system-wide environmental impacts of consumption to avoid shifting environmental burdens from one process to another • Inform consumer choices and public policy
2. What can LCA offer in managing plastic wastes? • The war on plastics is not new • Plastic is criticized for its end-of-life impact on ecosystems • A symbol of environmentalliteracy in the 1970s
Paper and plastics from life cycle perspective • Life cycle of paper • Life cycle of plastic
Life cycle energy use and air emissions It depends! • What are included in the life cycle • What environmental impacts are concerned • … • Hocking, M. B. Science1991, 251 (4993), 504-505.
What LCA can offer? Compare environmental impacts of different end-of-life pathways for plastics www.epa.gov
How does LCA work? Hellweg and MilàiCanals (2014) 3. Impact assessment: Characterization factors 2. Inventory analysis Unit process data
3. What do we know in the plastics-LCA space? • Three main application areas: • Comparison • With bio-based plastics • With other materials • Identifying “hotspots” for improvement • Life cycle cost analysis • Key words = “life cycle assessment” & “plastics” in Scopus
Compare bio-based plastics with fossil fuel-based plastics: GHG emissions • Upcycling carbon dioxide into polymers • 11-20% reductions in GHG emissions and the depletion of fossil resources • From plants to plastics • 20-50% reduction in GHG emissions Zhu, Y., Romain, C., & Williams, C. K. (2016). Nature, 540 (7633), 354.
Compare bio-based plastics with fossil fuel-based plastics: GHG emissions • Global carbon footprint of fossil fuel-based plastics produced in 2015: 1.8 GtCO2e or 3.8% of global emissions • Dominated by resin production (61%) and conversion (30%) stages • For strategies to reduce plastic carbon footprint: • Using renewable energy • Bio-based plastics • Recycling • Reducing demand Zheng, J., & Suh, S. (2019). Nature Climate Change,9, 374.
Compare bio-based plastics with fossil fuel-based plastics: Other environmental impacts • Bio-based: • Main impacts: ozone depletion, acidification, eutrophication, carcinogens, and ecotoxicity • Causes: farming and fertilizer use • Fossil fuel-based • Main impacts: fossil fuel depletion, global warming • Causes: oil refining, chemical process Tabone, M. D., Cregg, J. J., Beckman, E. J., & Landis, A. E. (2010). Environmental Science & Technology, 44 (21), 8264-8269.
Compare plastics with other materials Conclusion: for identical transportation distances, plastic pots have smaller environmental burdens in almost all impact categories compared to glass jars Humbert, S., Rossi, V., Margni, M., Jolliet, O., & Loerincik, Y. (2009). The International Journal of Life Cycle Assessment, 14 (2), 95-106.
Identify “hotspots” for improvement • Lean manufacturing opportunities are identified in plastic injection mouldingprocess guided by LCA • Lean manufacturing improvements can reduce the life cycle environmental impacts by approximately 40% in climate change, human toxicity, photochemical oxidant formation, acidification, and eco-toxicity. Cheung, W. M., Leong, J. T., & Vichare, P. (2017). Journal of Cleaner Production, 167, 759-775.
Life cycle cost assessment of plastic waste • Three scenarios: • simple mechanical recycling • advanced mechanical recycling • feedstock recycling • Conclusion: all scenarios achieved net financial revenues in case of market substitution factor above 0.7 (price of recycled material = 70% of price of virgin material) sMR: simple mechanical recycling aMR: advanced mechanical recycling FR: feedstock recycling Faraca, G., Martinez-Sanchez, V., & Astrup, T. F. (2019). Resources, Conservation and Recycling, 143, 299-309.
Case study: life cycle assessment of end-of-life treatments for plastic film waste Plastic film waste landfill Incineration Recycling • Reduce the need for landfill • Recover energy from combustion of waste • Hazard air pollutants • Make new products • Collection and transportation consume energy • Requires a large amount of space • One of the major sources of CH4emissions Hou, P., Xu, Y., Taiebat, M., Lastoskie, C., Miller, S. A., & Xu, M. (2018). Life cycle assessment of end-of-life treatments for plastic film waste. Journal of Cleaner Production, 201, 1052-1060.
Goal and scope definition • Functional unit: Film waste in 1 metric ton of either recyclable or mixed waste • Recyclable: 0.6% by weight • Mixed: 2% • Collection scenarios • Urban, mixed or recyclable • Rural, mixed or recyclable • Consumer drop-off, recyclable • End-of-life scenarios • Landfill in mixed stream • Incineration in mixed stream • Recycling in mixed stream • Recycling in recyclable stream Weights from NIST Building for Environmental and Economic Sustainability (BEES) used for relative importance of each impact category
Life cycle environmental impacts of different end-of-life scenarios based on the same collection scenario (rural, mixed) Mixed > recyclable: larger mass fraction of film waste avoidance of virgin material production
Sensitivity analysis • Strategies for reducing environmental impacts of plastic: • Improve recycling rate at MRF technology innovations • Improve utilization rate of recycled plastic films incentives • Increase mass fraction of films in waste stream source separation • Low-carbon electricity energy system transition
Data challenges in plastics-LCA, and LCA in general More Efficient Methods Expensive & Time Consuming
Data science helps fill data gap in LCA datanami.com
Life cycle inventory (unit process) data is a network ? ? = Estimate missing data in a unit process database Predict missing links in a network
Use online shopping recommendation system to estimate missing data in life cycle inventory We can estimate missing data in ecoinvent database with very high accuracy (<5% error) if missing less than 10% of data ? Hou, P., Cai, J., Qu, S., & Xu, M. (2018). Estimating missing unit process data in life cycle assessment using a similarity-based approach. Environmental Science & Technology, 52(9), 5259-5267.
Summary • LCA offers a holistic and system-based evaluation of the environmental impacts of the plastic system: • Identify environmental hotspots for improvement • Avoid shifting environmental burdens to different processes • Inform consumers • Data gaps are large; Data science can help with “generating” data from data
Resources, Conservation & Recycling http://www.elsevier.com/locate/resconrec Guaranteed social media coverage http://www.linkedin.com/groups/12038300 @RCRjournal http://www.facebook.com/groups/333217667089759 Special issue on Sustainable Cycles and Management of Plastics Deadline: May 15, 2019 http://bit.ly/plastics-rcr WeChat