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Bayer: Polyurethane Coatings Solutions for Food, Agri & Dairy industry

Bayer: Polyurethane Coatings Solutions for Food, Agri & Dairy industry. 14 th Sept 2011. Agenda/Content. Introduction to Bayer Polyurethane Technology (PU) PUR Cold Chain Solutions Ultra High Performance PU Floorings 2K Water Based PU Wall Coatings PU Coatings – other applications.

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Bayer: Polyurethane Coatings Solutions for Food, Agri & Dairy industry

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  1. Bayer: Polyurethane Coatings Solutions for Food, Agri & Dairy industry 14th Sept 2011

  2. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  3. Bayer Group at a Glance • Bayer is a global corporation active in healthcare, nutrition and high-tech materials. • Group sales: € 35.1 billion • Number of employees: 112,500 • R & D investment: € 3.1 billion • BMS India • September 14, 2011

  4. Bayer MaterialScience Coatings, Adhesives, Specialties EUR 9.7 billion Polyurethanes Polycarbonates • BMS India • September 14, 2011

  5. Competence and customer’s benefits Bayer MaterialScience – a solid basis for your confidence • BMS India • September 14, 2011

  6. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  7. Development of Polyurethane Technology ？ Otto. Bayer (11/11/1937) • BMS India • September 14, 2011

  8. • BMS India • September 14, 2011

  9. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  10. BMSPUR Versatile Solutions for Every Need with Polyurethanes Metal-faced Sandwich Panels Insulating Panels Insulating Blocks Spray Foam On-site Injection Bonding Foam Open-cell Foam

  11. Insulate, Save Energy & Live • Why Polyurethane insulation? • Low energy and heating/cooling costs. • Optimum thermal protection. Thin is in. • Greater comfort and a more pleasant room climate throughout the year • A significant increase in the value of your property • Reliable compliance with all legal requirements. • Where should I insulate? • Roofs • Walls • Floors ADVANTAGES • High efficient insulation • Air Barrier • Seamless • Energy efficient • Quick • Reduce thermal shock • Ease of maintenance • Durable

  12. PUR Spray Foam Application-Where can be used and PIR fire resistance • BAYMER PIR foam • Good heat resistance: - Degradation temperature about 400 C° (PU: 230-250 °C) - Can be used at 150 C° continuously. Up to 200 C° for short time • Good flame retardance: - High degradation temperature - Less release of heat & smoke during burnt - When burnt, PIR foam forms a surface char that helps to insulate the underlying foam from the fire - PUR couldn’t reach the same flame retardance by adding flame retardant • Good stability and high strength

  13. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  14. DesmolithPU Floor Coatings – 3K Aqueous PU Flooring 3mm to 10 mm thickness • Food & Drink Processing Industry • Breweries • Bakeries • Dairies • Pharmaceutical Industry • Chemical Industry • Secondary containment

  15. Target industries and applications Food and Beverage *Chemical *Pharmaceutical Others Ready-meal production Production areas Production areas Battery Cell Manufacturing Slaughter houses Storage Coinage Soft drinks and fruit juices Secondary Containment Galvanization Meat, fish and poultry processing Packaging Tobacco Breweries, wineries, distilleries Metal Processing Sauces and flavourings Bakeries Dairies and milk products Sugar, confectionery, Chocolate Fruit and vegetable processing Chill and freezer rooms Industrial kitchen * Vitamin * Fine & Speciality chemical * Others • BMS India • September 14, 2011

  16. Why Desmolith Floor Coatings ? -Properties • Chemical Resistance • Acid • Alkalies • Solvents • Mechanical Resistance • Impact • Abrasion • Temperature Stability • Steam Cleaning • Hygiene • Ease of Cleaning • Antistatic (Special Formulations) • Application • Fast & Efficient • On moist concrete

  17. Desmolith Floor Coatings -Chemical Resistance Methanol L Crude OilR Citric Acid20% R Oleic AcidR Acetic Acid 25% R AnilineR Phenol 5% L ButanolR FatsR BeerR Urea 50% R XyleneR GlycerineR Lactic Acid 25% R Muriatic Acid 36% R Sulfuric Acid 45% R SkydrolR Castor OilR MilkR R – ResistantL – Limited Resistant

  18. Desmolith Floor Coatings – Food Processing & Pharmaceutical Industry Desmolith Flooring System Metz Sauereisen Pty. Ltd, Australia Frinics Ltd., Cyprus

  19. Desmolith Floor Coatings – Food Processing & Pharmaceutical Industry Desmolith Flooring System H&R, Ibaraki Factory, Japan Didier Saurebau GmbH, Germany

  20. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  21. Construction – Bayer SolutionsPU : Interior / ExteriorWall Coatings • 2K Waterborne Polyurethane Wall Coatings • Key Features : • Easy to Clean & Anti-Graffiti • Stain & Dirt Pick resistance • Chemical & Water Vapor resistance • Tough & Seamless, Weather stable • Scratch & Abrasion Resistance • Suitable for residential buildings, school, hospital, food processing plant, electronic plant, kitchen, bath room,etc…….. • BMS India • September 14, 2011

  22. 2K WB PU Wall Coatings vs. 1K • 1K • 1 pack, no mixing needed, no pot life • Air drying, normal performance • Normal hardness • General abrasion resistance • Poor chemical resistance • General weathering • Thermal plasticfilm, poor dirt pick-up resistance under high temperature, not easy to clean • 2K • 2 pack, mix before use, has pot life • Chemical crosslinking, best performance • Higher hardness • Higher abrasion resistance • Excellent chemical resistance • Excellent weathering • Thermal setting film, better dirt pick-up resistance, easy to clean • BMS India • September 14, 2011

  23. Comparison of various Wall coatings

  24. Anti-Graffiti Before & after cleaning by alcohol (Marked by the following Markers) • BMS India • September 14, 2011

  25. 2K WB PU Emulsion 1 Emulsion 2 Stain/Dirt Pick-up Resistance Benefit from the combination of • Higher Tg • Hydrophilic film • BMS India • September 14, 2011

  26. Remaining of Fungicide / Algaecide in the film The crosslinking of 2K WB PU can provide extra protection to the fungicide / algaecide, therefore provide longer protection in severe conditions. Tested in THOR lab

  27. Show case - Interior/ExteriorWalls Bayer PRDC Finish 2006 Bayer Jinling Polyurethane Plant Finish 2007 Sanskar Public School, India Replacement of blackboard with 2K WB PU, Finish 2010 Clean room Pharma in India Interior Walls, Finish 2010 • BMS India • September 14, 2011

  28. Interior Wall of Laboratory • BMS India • September 14, 2011

  29. Agenda/Content • Introduction to Bayer • Polyurethane Technology (PU) • PUR Cold Chain Solutions • Ultra High Performance PU Floorings • 2K Water Based PU Wall Coatings • PU Coatings – other applications • BMS India • September 14, 2011

  30. Construction – Bayer SolutionsPU - Decorative Floorings • Solvent Free &Waterborne Polyurethane System • Key Features • Combines aesthetics with functionality • Easy to Clean & Weather Stable • Crack Bridging & Seamless • Scratch, Abrasion & Impact Resistance • Good Water & Chemical resistance • Suitable for Public areassuch as lobby's, malls, restaurants, station platforms, offices, kitchens, etc • BMS India • September 14, 2011

  31. Construction – Bayer SolutionsPU Coatings – Kota Stone, concrete, natural Stone etc • Waterborne Polyurethane System • Key Features • Combines aesthetics with functionality • Retains natural Look of Stone, Concrete, Kota etc • Easy to Clean & Weather Stable • Scratch &AbrasionResistance • Good Water & Chemical resistance • Suitable for Public areassuch as lobby's, Walk ways, Security Walls • BMS India • September 14, 2011

  32. Construction – Bayer SolutionsPU Floorings - Industrial • Solvent Free &Waterborne Polyurethane System • Key Features • Good Water & Chemical resistance • Easy to Clean & Weather Stable • Crack Bridging & Seamless • Scratch, Abrasion & Impact Resistance • Suitable for Industrial flooring, warehouses • BMS India • September 14, 2011

  33. Show Case –PU Floor System Metro Station, Paris • BMS India • September 14, 2011

  34. Show Case –PU Floor System • BMS India • September 14, 2011

  35. Technical Centre – Thane (Maharashtra) Fully Equipped Application development Laboratory • BMS India • September 14, 2011

  36. Thank you!

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