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Advanced Biw Pre-treatment & E-Coat Solutions for Global Manufacturing

Learn the detailed steps and requirements for cab to sealing Cab pre-treatment, e-coat pre-treatment, and spray degreasing in the manufacturing process. This guide covers the necessary stations, cycle times, volumes, pressures, temperatures, and materials needed for each stage. Discover the specific procedures for dip degreasing, rinse, activation, phosphating, passivation, and more to ensure high-quality outcomes.

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Advanced Biw Pre-treatment & E-Coat Solutions for Global Manufacturing

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  1. CAB to Sealing CAB from BIW PRETREATMENT / E-COAT PRETREATMENT 1 2 3 4 5 6 7 8 9 10 E-COAT 5 4 3 2 1 Global Manufacturing

  2. 1 2 Spray degreasing Step: 1 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: 55°C Material: Parcolene 319 Henkel Global Manufacturing

  3. 1 2 3 Dip degreasing Step: 2 Stations: 1 Cycle time: 150 sec Volume: 85 m3 Pressure: ? bar Temp: 55°C Material: Parcolene 319 Henkel Global Manufacturing

  4. 2 3 4 Spray Rinse Step: 3 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  5. 3 4 5 Dip rinse Step: 4 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  6. 4 5 6 Dip Activation Step: 5 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: Temp: Ambient Material: Fixodine ZL Henkel Neutralizer CL Henkel Global Manufacturing

  7. 5 6 7 Dip phosphating Step: 6 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: ? bar Temp: 50°C Material: Granodine 1994A Henkel Granodine 1994E Henkel Additive Mn-2 Henkel Additive Ni-3 Henkel Grano Toner C16 Henkel Grano Toner 95 Henkel Global Manufacturing

  8. 6 7 8 Dip rinse Step: 7 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  9. 7 8 9 Spray Passivation Step: 8 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: Ambient Material: Parcolene 50NC Henkel Neutralizer CL Henkel Global Manufacturing

  10. 8 9 10 DI Dip Rinse Step: 9 Stations: 1 Cycle time: 100 sec Volume: 85 m3 Pressure: Temp: Ambient Material: De-Ionized Water Global Manufacturing

  11. 9 10 DI Spray rinse Step: 10 Stations: 1 Cycle time: 20 sec Volume: 40-70 lit / min Pressure: ? bar Temp: Ambient Material: Virgin DI-water Global Manufacturing

  12. E-COAT 2 1 Cathodic electrocoat Step: 1 Thickness: 18-20 micron Stations: 1 Cycle time: 180 sec Volume: 95 m3 Pressure: Temp: max 32°C Material: Cathoguard 500 Pigment BASF Cathoguard 500 Binder BASF Global Manufacturing

  13. E-COAT 3 2 1 UF spray rinse Step: 2 Stations: 1 Cycle time: 180 sec Volume: 20 m3 Pressure: 2 bar Temp: max 32°C Material: Recirk. UF Global Manufacturing

  14. E-COAT 4 3 2 UF Dip rinse Step: 3 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: Temp: max 32°C Material: Recirk. UF Global Manufacturing

  15. E-COAT 5 4 3 Dip rinse Step: 4 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: Temp: max 32°C Material: Recirk. UF Global Manufacturing

  16. E-COAT 5 4 Spray rinse Step: 5 Stations: 1 Cycle time: 180 sec Volume: 40-60 lit/min Pressure: ? bar Temp: max 32°C Material: VirginUF Global Manufacturing

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