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BatchCo n trol Process Control Development Ltd. BatchControl Ltd Hungary , 1043 Budapest Dugonics u. 11. www.batchcontrol.hu Dr. Lajos Böröcz lborocz@batchcontrol.hu. Founder member of Hungarian Batch Forum. About BatchControl Ltd. Mission: „Competence in batch control”, It means:

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batchco n trol process control development ltd

BatchControl Process Control Development Ltd

BatchControl Ltd

Hungary, 1043 Budapest Dugonics u. 11.

www.batchcontrol.hu

Dr. Lajos Böröcz

lborocz@batchcontrol.hu

Founder member of Hungarian Batch Forum

about batchcontrol ltd
About BatchControl Ltd

Mission:

„Competence in batch control”,

It means:

our company has specialized in the problems of batch control area, and has become the specialist to solve them.

batchcontrol ltd
BatchControl Ltd
  • Foundation: 1991
  • Origin: CHINOIN Pharmaceutical Factory (now Sanofi-Aventis)
  • Employees : 20
  • Engineers: 17
  • Capital: 480 000 Є
  • Sales volume: 1 000 000 Є
possible partners
Possible Partners

We look for:

Pharmaceutical and chemical production companies applying batch control processes for reactors

Food processing companies (e.g. beer), building material production companies (e.g. cement) applying similar technologies

Engineering companies working for the pharma industry ( Like Jacobs from Italy, Tecnimont from Belgium, Novo Nordisk Engineering from Denmark- we have no contact to them )

our strengths
Our strengths
  • Batch (control) analysis
  • Batch control strategies
    • Batch algorithms
    • Recipe control
    • Operations
    • PLC programing
    • DCS programing
  • Control Systems Validation
    • Protocols
    • Test practices including software tests
    • Installation Qualifications
    • Operational Qualifications
    • 21 CFR Part 11
  • Project Execution Procedure
    • Based on Good Automated Manufacturing Practice (GAMP)
    • Based on Baseline recommendations
    • Based on validation requirements
  • Integration of package units
activity
Activity
  • Desing
  • Construction and building
  • Control System programme design
  • Quality assurance
  • Development
  • Explosionproof practice
  • Maintenance
design
Design
  • Studies,
  • Basic instrumentation design,
  • Construction plans,
  • Execution plans.

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EPLAN

WSCAD

GD_ACCESS

construction and building
Construction and building
  • Production of control panels.
  • Installation of instruments both in the production area and in the instrument rooms.
  • Putting in operation of instrumentalisation elements.
  • Tests
  • Configuration of process control systems (DCS/PLC/SCADA)
validation
Validation
  • Validation before installation.
  • Installation validation.
  • Validation of the operation.
  • Software validations.
  • GAP analysis
  • Risk analysis
development
Development
  • Solution of unique process control problems
  • Development of special SWs
  • Simulations, application of models
  • Training
explosion proof activities
Explosion proof activities
  • 7 certifiedexperts
main customers
Main customers
  • Sanofi-Aventis CHINOIN,
  • Richter Gedeon Chemical Works,
  • EGIS Pharmaceutical Works (major shareholder is the French Servier Group),
  • GlaxoSmithKline Biologicals,
  • VALEANT (ICN),
  • Biogal,
references chinoin
References – CHINOIN
  • Control systems of CHEMIFLEX reactors (validated)
  • Process control systems of active ingredient (TD) production (validated)
  • Process control system of multipurpose plant (validated)
  • Enlarging of process control system of multipurpose plant (validated)
  • Process control system of active ingredient (SR) production (validated)
  • Process control system of pilot plant (validated)
  • Control system of climate cabinetsof PW systems.
  • Instrumentation of Prostaglandin plant
  • Process control system of active ingredient (Kemia 2) production (21CFR)
  • Process control system of active ingredient (Kemia 1) production (21CFR)
  • Process control system of Guedudryer (Kemia 2) (21CFR)

Above projects are based on Emerson’s DeltaV DCS (Distributed Control System).

references richter
References – RICHTER
  • Process control system of WFI (old water system)(validated)
  • Measurement of TOC of PW/WFI water
  • Planning of process control system of new WFI system (validated)
  • Process control system of active ingredient (Kemia 3) production (validated)
  • Process control system of dissolving equipment (validated)
  • CHEMIFLEX system (Kemia 3)
references others
References – others
  • PharmaPark - Validation activity of building management system (21CFR Part 11).
  • GlaxoSmithKline Biologicals – Enviroment monitoring system
  • GlaxoSmithKline Biologicals – Vaccine Plant
  • EGIS –
    • Producing of active ingredients under pressure.
    • Low volume active ingredient production - instrumentation plans
    • Active ingredients production (resolving plant)
    • Glatt dryer
    • Lenticular homogenizator
batch analysis
Batch analysis

Units

Control policy

User

Specification

HMI

Process Analysis

(Risk Analysis)

Structure definition

Positioning of tasks

Generation of lists

HMI requirements

Level of

automation

Loops

Physical

Model

Proces

description

Actuators

P&ID

Process

Model

Operations

integration of package units based on s88 01 models
Integration of package units based on S88.01 models

Control tasks can be allocated to:

  • central control system (e.g. DCS)
  • control device of Package Unit (PLC)
specialities
Specialities
  • High accuracy of heat control
  • Compact solution of the thermo block (newly invented, under registration)
highest p ublications success
Highest publications success

Lipták, B.G. and Molnár, F. Instrument Engineers' Handbook, Process Control Volume, Reactor Control, 3rd Edition, Chilton Book Company, 1995.