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DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH. Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik. 2011, Q 1. Gegründet: 30. März 1992 Geschäftssitz: Köln-Porz Gesellschafter: Der Grüne Punkt – Duales System Deutschland GmbH

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dkr deutsche gesellschaft f r kreislaufwirtschaft und rohstoffe mbh

DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH

Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik.

2011, Q 1

dkr firmenprofil
Gegründet: 30. März 1992

Geschäftssitz: Köln-Porz

Gesellschafter: Der Grüne Punkt – Duales

System Deutschland GmbH

Eigenkapital: 4 Mio. €

Personal: 40 MitarbeiterInnen

DKR-Firmenprofil
dkr company profile
DKR Company Profile

Founded: March 30, 1992

Headquarters: Cologne-Porz

Shareholders: Der Grüne Punkt – Duales

System Deutschland GmbH

Equity: 5.3 million euros

Personnel: 34 employees

3

slide4

DKR- Stoffstrommanagement

Angaben pro Material in t/aGesamtmenge: 2,3 Mio. t/a

slide5

Information for each material in tons per yearTotal amount: 2.3 million tons per year

1,000,000

740,000

250,000

170,000

75,000

65,000

DKR Material Flow Management

5

slide6

General Business Model DSD

  • Manufacturer purchases license for disposal
  • Transfer of raw materials into production

Packaging

manufacturer

Filler/bottler

Secondary feedstocks

Other products

Duales System

Deutschland

Packed product

Recycling

Waste Management CompanyCollection and sorting

Retail trade

  • Sale of products

Consumer

Contract agreements

Financed by Green Dot licence fees

  • Consumption of product and disposal of packaging in DSD collection

Source: DSD

germany s packaging ordinance targets

75%

70%

70%

60%

60%

60%(of this 60 % material recycling!)

Minimum recovery targets in percent by mass

Germany’s Packaging Ordinance - Targets

EuropeanDirective94/62 (2004/12)

Since January 1, 1999

Material

1996 - 1998

70%

15% (60%)

Glass

60%

15% (60%)

Paper, cardboard

70%

15% (50%)

Tinplate

50%

15% (50%)

Aluminium

50%

Composites

50%

15% (22,5%)

Plastics

Source: Duales System Deutschland GmbH

infrastructure for waste collection in germany

Householdwaste

Container/bin(paper/cardboard)

Bottle bank(Glass)

Biowaste

75 %

Up to 25 %

Dual Systems

Dual Systems

Localauthorities

Dual Systems

Infrastructure for Waste Collection in Germany

Who pays for what?

Yellow bag/bin (Plastics/Metals etc.)

Source: Duales System Deutschland GmbH

technik heute automatische sortierung nach kunststoffarten

Windsichter

Trommelsieb

Kunststofffolien

Sammlung dualeSysteme

Magnet-

scheider

Weißblech

Wirbelstrom-

scheider

Aluminium

FKN

NIR-Sortierung

PP

PE

PS

NIR-Trenner für Kunststoffarten

PET

Mischkunststoffe

Technik heute: Automatische Sortierung nach Kunststoffarten
technology today automatic sorting according to type of plastic
Technology Today: Automatic Sorting according to Type of Plastic

Wind Sifter

Trommel

Screen

Plastic Films

Dual System

Collections

Magnetic

Separator

Tinplate

Eddy Current

Separator

Aluminum

Beverage Cartons

NIR Sorting

PP

PE

PS

NIR Separator for Types of Plastic

PET

Mixed Plastics

10

verwertung auf drei wegen
Verwertung auf drei Wegen
  • Werkstoffliches Recycling
    • Altkunststoffe werden zu neuen Produkten umgeschmolzen (alle Nedvang Kunststoffe: PE, PP, Folie, PET, MK)
  • Rohstoffliche Verwertung
    • Einsatz von aufbereiteten Kunststoffabfällen als Reduktions-mittel in der Roheisenerzeugung (nicht für Nedvang-Material)
  • Energetische Verwertung
    • Nutzung des Energiegehalts der Kunststoffe zur Substitution von Primärenergieträgern (nur Sortierreste)
recovery in three ways
Recovery in Three Ways

Material Recycling

Old plastic materials are melted down into new products

Raw Material Recovery

Use of processed plastic waste as a reduction agent in crude iron production

Energy Recovery

Use of the energy content from plastics as a substitute for primary energy sources

12

range of services for transparency
Range of Services for Transparency
  • Specialized waste management company: dealer & broker
  • ISO Certificate 9001:2008
  • Determining the annual mass flow for sales packaging from waste producers to the final recipients
  • Examining sorting plants by certified experts to ensure quality
  • Guaranteed legally-compliant and professional recycling and disposal

13

quality management

market for recycling material

Quality Management

requirements

definition of quality standards

(DSD/DKR specifications)

tested dispositions

evaluated by stastical methods

intake quality controll by mobile teams

secondary

raw material

10 qualities:

PET, PE, PP, Films, Mixed Plastics, Tinplate, Alu, Beverage carton, Paper/Cardboard, Residues

sorting

heterogeneous plastic waste from the Dutch collection

recycling requirements nedvang
Recycling Requirements Nedvang
  • Acceptance and adaptation of DSD/DKR material specifications for the sorting output
  • Alignment and harmonisation of marketable material fractions according to the market standards
  • Nedvang (DSD) spezifications numbers:
  • PET 328-1
  • Polyethylen 329
  • Polypropylen 324
  • Films 310
  • Mixed Plastics 350-1
  • Tinplate 410
  • Aluminium 420
  • Beverage cartons 510
  • Paper/cardboard 550
  • Residues
  • valid specifications available at Nedvang and DKR homepages
certification of recyclers
Certification of Recyclers
  • Recyclers for all material streams have to be certified
  • Certificates were checked of independent experts licensed by the German Chamber of Commerce (IHK)
  • Requirement on behalf of Nedvang of certified final reprocessing in Europe
  • Requirement from the German authorities for the notification process – international shippment of waste
slide17

Werkstoffliches Recycling: Neue Produkte

Aufbereitungsschritte

Trocknen

Waschen / Trennen nach Dichte

Folien

Zerkleinern

Flaschen

Schwimm-Sink-

Hydrozyklon-

Zentrifugen-

Verfahren

Verfahren

Verfahren

slide18

Material recycling (1)

washing /

separation by density

e.g. fims

drying

e.g. bottles

crushing

sink-float process

centrifuge

slide19

Werkstoffliches Recycling: Neue Produkte

Regranulierung und Fertigprodukte

Kunststoffverarbeitung

Umschmelzen im Extruder

Regranulat zur Weiterverarbeitung

z.B.Blumenkästen, Rohre, Folien

slide20

Material recycling (2)

remelting

extrusion

regranulating

new products

converting

produkte f r industrielle gewerbliche kunden
Produkte für industrielle & gewerbliche Kunden

Wartungsschacht aus PE-LD / PO

Kontrollschächteaus PO

Verlegeplatte aus PO

Weg aus PO-4-Kantprofilen

Pflanzgefäßeaus PO

Ecorasteraus PO

Palisaden aus PO &PE-LD

products for industrial commercial customers
Products for Industrial & Commercial Customers

Installation plate made of PO

Maintenance shaft made of PE-LD / PO

Walkways made ofPO- 4-edge profiles

Control shaftmade of PO

Palisade made ofPO & PE-LD

Ecorastermade of PO

Plant container made of PO

31

produktbeispiele f r endverbraucher
Produktbeispiele für Endverbraucher

Abfalleimer aus PP

Schraubenbox aus Styropor/PS- Regranulat

Stuhl aus PP

Pflanzschalen

aus PP oder PS

Schaukelpferd aus PE-HD & PE-LD

Komposter aus PE-LD, Eimer aus PE-HD

Eimer aus PE-HD

product examples for end users
Product Examples for End Users

Screw box made of Styrofoam/PS- regranulate

Waste bins made of PP

Chair made of PP

Planting containers made of PP or PS

Rocking horse made of PE-HD & PE-LD

Compost container made of PE-LD, bucket made of PE-HD

Buckets made of PE-HD

33

ihr kontakt
Ihr Kontakt

Danke für Ihre Aufmerksamkeit, Fragen?

Thank you for your attention, questions?

Name: Gisela Jörn

Funktion: Leiterin internationaler Kunststoff -Handel

Tel.: +49 2203 93 17 – 424

E-Mail: gisela.joern@dkr.de

www.dkr.de