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General Key Point Indicators China EMU Project Week 8

General Key Point Indicators China EMU Project Week 8. Frédéric SANCHEZ Deputy Project Manager EMU China. February 20th, 08. EMU CRH5 – General overview for week 8 on Operation parts.

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General Key Point Indicators China EMU Project Week 8

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  1. General Key Point Indicators China EMU ProjectWeek 8 Frédéric SANCHEZDeputy Project Manager EMU China February 20th, 08

  2. EMU CRH5 – General overview for week 8on Operation parts. • 1 delay in Commercial Service due to air leakage on brake pipe on CKD01. Lack in manufacturing process on CRC production line identified. • Nbre of failure significantly increased due to: • Nbre of km ramp up : 320.000km a week • CRC finaly participate to the Work Order process opening one record for any signal job there are in charge. Reminder: Alstom is responsible for EUR01 and CKD01 train, plus traction kit on Domestic train.CRC is reponsible for all the 20 domestic trains in commercial service • Top Failure : • Doors : Lot of information now from CRC. Analysis in process. • Interior: Analysis showing that failures are not mainly due to vandalism. PDCA will be opened. • Waste and water system. • Catering: Problem under investigation. • Traction and Auxiliairy : Still the know issues. Retrofit in progress in the depot. • Availability of traction: Because 45 mn allowed to CW team to fix the problem not enought, some trains are running with some traction isolated. • Testing : EUR02 failed the multiple unit dynamic test because major problem on the SW. KPI Project EMU China - 20/02/2008 - P 2

  3. EMU CRH5 – Failure Affecting Service 1 Delays on week 8 23/2/2008 CHR5 001+004Pneumatic connector lossen on Brake Pipe. The train stops on the line. KPI Project EMU China - 20/02/2008 - P 3

  4. EMU CRH5 – Fleet failure record • Alstom failures has been recorded by Alstom CW Team and are consolidated by RAMS Team • CRC failures are recorded with incomplete information and some of them are not consolidated by Alstom • The total of the failures is the view of MOR KPI Project EMU China - 20/02/2008 - P 4

  5. EMU CRH5 – Fleet failure record Alstom/CRC KPI Project EMU China - 20/02/2008 - P 5

  6. EMU CRH5 – Fleet failure record • Some of the failures of this week are not closed yet. The figure of this present week could be slightly superior next week. KPI Project EMU China - 20/02/2008 - P 6

  7. EMU CRH5 – Fleet failure record Alstom/CRC • Some of the failures of this week are not closed yet. The figure of this present week could be slightly superior next week. KPI Project EMU China - 20/02/2008 - P 7

  8. EMU CRH5 – Fleet failure record KPI Project EMU China - 20/02/2008 - P 8

  9. EMU CRH5 – Fleet failure record KPI Project EMU China - 20/02/2008 - P 9

  10. EMU CRH5 – Fleet failure record KPI Project EMU China - 20/02/2008 - P 10

  11. EMU CRH5 – Fleet failure record KPI Project EMU China - 20/02/2008 - P 11

  12. EMU CRH5 – Fleet failure record KPI Project EMU China - 20/02/2008 - P 12

  13. EMU CRH5 – Fleet failure record per week TOP failure of the week: • Door System • Interiors • Water and wate systems • Traction SubSystems • Auxiliary SubSystems KPI Project EMU China - 20/02/2008 - P 13

  14. EMU CRH5 – Fleet failure record of last 4 weeks by subsystem • Alstom failures has been recorded by Alstom CW Team and are consolidated by RAMS Team • CRC failures are recorded with incomplete information and not consolidated by Alstom • The total of the failures is the view of MOR KPI Project EMU China - 20/02/2008 - P 14

  15. EMU CRH5 – Failures due to vandalism & Failures affecting passengers’ comfort Failures affecting comfort are related to Doors, Water&Waste System, Interior, PIS, Catering and HVAC. KPI Project EMU China - 20/02/2008 - P 15

  16. EMU CRH5 – Trains Commissioned for Service KPI Project EMU China - 20/02/2008 - P 16

  17. EMU CRH5 – Reliability IndicatorsTop 5 Fleet failure records breakdown of last week KPI Project EMU China - 20/02/2008 - P 17

  18. EMU CRH5 – Reliability IndicatorsTop 5 Fleet failure records breakdown of last week KPI Project EMU China - 20/02/2008 - P 18

  19. EMU CRH5 – Reliability IndicatorsTop 5 Fleet failure records breakdown of last week KPI Project EMU China - 20/02/2008 - P 19

  20. EMU CRH5 – Fleet MileageTotal Kilometres per Week KPI Project EMU China - 20/02/2008 - P 20

  21. EMU CRH5 – Fleet MileageTotal Kilometres per Week KPI Project EMU China - 20/02/2008 - P 21

  22. EMU CRH5 – Delivery Status KPI Project EMU China - 20/02/2008 - P 22

  23. EMU CRH5 – Reliability IndicatorsMean Time Between Failure with Alstom and CRC Failures MTBF is updated on a monthly basis . KPI Project EMU China - 20/02/2008 - P 23

  24. EMU CRH5– Reliability IndicatorsTraction - Auxiliary Availability, Power Module failure • Traction and Auxiliairy recovered by a reset during the service is counted as not available. • Traction and Auxiliairy isolation due mainly to cooling fans and motor fans contactors. • Stability of the Power Module Failure. The CMOS component individuated has a high infant failure and then get stable. KPI Project EMU China - 20/02/2008 - P 24

  25. EMU CRH5 –Reliability Growth Indicators from PDCA file shared with On-Share and Off-Shore Team KPI Project EMU China - 20/02/2008 - P 25

  26. EMU CRH5 –Reliability Growth SESTO Action Plan on List of Issues KPI Project EMU China - 20/02/2008 - P 26

  27. EMU CRH5 –Reliability Growth SESTO Action Plan on List of Issues KPI Project EMU China - 20/02/2008 - P 27

  28. EMU CRH5 –Reliability Growth SESTO Action Plan on List of Issues KPI Project EMU China - 20/02/2008 - P 28

  29. EMU CRH5 –Reliability Growth SESTO Action Plan on List of Issues - Indicator KPI Project EMU China - 20/02/2008 - P 29

  30. EMU CRH5 –Reliability Growth SESTO Action Plan on List of Issues – Forecast Indicator KPI Project EMU China - 20/02/2008 - P 30

  31. EMU CRH5 – TT progress IndicatorsGeneral Progress & Documentation * TCMS ; Open points/TT Contract Matrix KPI Project EMU China - 20/02/2008 - P 31

  32. EMU CRH5 – TT progress IndicatorsTraining & Assistance KPI Project EMU China - 20/02/2008 - P 32

  33. EMU CRH5 – TT progress IndicatorsAcceptance & Official Letters 25% Requested - 25% Signed by CH Partners - 25% Signed by CRC - 25% signed by MOR KPI Project EMU China - 20/02/2008 - P 33

  34. EMU CRH5 – TT progress IndicatorsOfficial Letters KPI Project EMU China - 20/02/2008 - P 34

  35. EMU CRH5 – NCR Status for CKD Trains KPI Project EMU China - 20/02/2008 - P 35

  36. EMU CRH5 – NCR Status for Domestic Trains KPI Project EMU China - 20/02/2008 - P 36

  37. EMU CRH5 – Configuration To Reach CL9 Mech KPI Project EMU China - 20/02/2008 - P 37

  38. EMU CRH5 – MV loads failures events KPI Project EMU China - 20/02/2008 - P 38

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