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Vayou2019s DFM Expert software is a commonly-used tool in the process from design to manufacturing. As far as R&D department is concerned, designers relatively pay more attention to the interaction function of the software. Then how to achieve the interaction between EDA software and DFM(design for manufacturing) software? This article will reveal the answer.
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Intelligent NPI Software Accelerating design to manufacturing Accelerating quick turn assembly Towards Industry 4.0 & IoT Howard Liu Business Development Director howardliu@vayoinfo.com Cell: +86 139 1632 1534, +1 408 362 5549 WhatsApp: +86 139 1632 1534 www.vayoinfo.com
16+ years dedication: intelligent NPI software intelligent software, pleasant work 2005 2021 >20 Years experience >400 Clients >20 Copyrights & products >20 Countries installations >15 Patents >9 Strategy partners • Product was installed in >20 countries worldwide • Covers America, Europe & Asia • Products selected by >400 clients worldwide • Products installed on >2000 computers • Partnership with >9 leading equipment provider (Keysight/ViTrox/ Fuji/…) • Fully in-house development • Owns >20 copyrights & products solely • Continuous innovation • Owns >15 certified patents (US, Japan, China,…) • Core members with >20 years industry experience
How does EDA software interact with Vayo's DFM software? During communication with customer at field, R&D department, Process department and QA department, etc. may participate in the discussing, while different departments have different focuses. Vayo's NPI(New Product Introduction) series software covers each process from design to manufacturing, including both advanced DFM simulation solution and elementary Gerber view tool. In the whole process, it is inevitable for Vayo's NPI software to interact with other EDA software. Vayo's DFM Expert software is a commonly-used tool in the process from design to manufacturing. As far as R&D department is concerned, designers relatively pay more attention to the interaction function of the software. Then how to achieve the interaction between EDA software and DFM(design for manufacturing) software? This article will reveal the answer.
Here we will demonstrate the interaction between Cadence software and DFM software. To achieve the interaction, we must install a plugin developed by Vayo on the computer where the Cadence and DFM software are installed. Pic.1 The plugin for interaction between DFM Expert and EDA software
The picture below presents the DFM analysis result. As you can see, the location of defect is in blue circle as shown in the picture 2. Pic.2 Analysis by DFM software
Turn to Cadence software, use default shortcut key Ctrl+F8, the software will automatically locate the defect. Pic. 4 Location by interaction
Of course, the shortcut key supports user-defined. The specific modification path is as shown in Pic. 4. Pic.4 User-defined shortcut key
Intellectual property F Fully in-house development O Owns 20+ product copyrights 18 18 patents certification received (US, China, Japan, Korea, …) 40+ 40+ patents in application process
Customer reference (partial) • Vayo software products have been installed in >20 countries and regions world wide. (USA/Mexico/Brazil/Germany/France/UK/Russia/Romania/Spain/China/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/India/Taiwan/…)
Customer Testimonials “We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.” “Vayo tool is a very intuitive and user-friendly. You can match parts and pds visually and new pd can be created easily. Part Data Editor and Parts Verification ensure every location has correct part, size and orientation.” “Vayo tool has been extremely useful for us in identifying assembly issues much ahead of the actual assembly process. This has drastically reduced holdups in the production line, increasing our productivity.” “From years of experience with DFT and CAD SW's, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers.” “We started with Vayo at year 2009 and has not been turning back since then. What differentiate Vayo from the rest is their willingness to listen to customer’s needs with fast respond.” “I was impressed by Vayo NPI tool, it is really world class solution in the industry!“ Kent Kim Vice President Murad Kurwa Senior Vice President Eddie Chang SMT engineer David Kim Test Development Manager Atar Mittal General manager CHIA Kar Lin Head of Innovation Centre “Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation.” “by introducing Vayo‘s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to a fifth of what it was.” “From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly complete placement programming.” “With VayoPro-TestExpert solution and great support of Vayo team, we could accelerate our product review for DFT (ICT/Boundary).” “Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with!” “The accelerator function help us a lot on component placement orientation, we don't need to do mapping Gerber file and check placement orientation one by one any more.” Mohamad Azlan Ahmad, GPEO-M PE, Tong Chang Production Associate Manager Tony Zhou CEO, IPC board director Sergei Fedorov Product Director CC Cho Sr. Manufacturing Engineer Mitsuo Imai General manager
intelligent NPI software, accelerating design to manufacturing Smart pick&place programming DFA/DFM analysis >70% cycle time reduction >95% business risk reduction Customer or R&D dept. Recipe, Feeder list Assembly drawing PCB & BOM data DFM Exper: 3D DFM/DFA solution Altium (*.pcbdoc) Cadence (*.val) Mentor (Neutral) Zuken (*.ftf, *.pcf) IPC-2581 (*.xml) ODB++ (*.tgz) Gerber …… SMT Expert DFT, ICT/FP/AXI/AOI programming level 2 testability report Output for ICT/FP/AXI/AOI level 1 testability report Test Expert nail access test strategy Feedback problem b. mass production issue a. design omissions/mistakes (prototyping blocks) c. product reliability risk Stencil design automation machine learning stencil Gerber output intelligent assignment (package mismatch, assembly conflict, silkscreen overlap…) Stencil Designer (lower 1st pass yield, high scrap rate, difficult for rework…) (solder joint break, stress risk, thermal issue…) powerful design stencil aperture library Work instruction Board view & fast query Gerber view & conversion Locate parts/nets/nodes within seconds Complete document within 1~2 hours 3D board data (for ProE, UG, …) support RS-274-X RS-274-D Process challenge alert Allow engineers to react on process difficulty, defect risk … Gerber Expert Document Expert View Expert
DFM Expert: intelligent DFA/DFM analysis simulate assembled board, understand assembly problem 1,200 checks for assembly analysis (DFA) 300 checks for fabrication analysis (DFF) Unique DFA/DFM report a 3D DFA/DFM solution demonstrate advanced capability • Predict defects, increase quality • Reduce prototyping frequency, short time to market • Increase capability and product reliability • Intelligent validation, build expertise system
SMT Expert: intelligent placement programming Intelligent part data assignment Intelligent part data creation Intelligent rotation/polarity correction Intelligent Cycle time Reduction Business risk Reduction >70% 95% panel drawing conversion • Enhance data source support capability • Intelligent BOM validation, minimize errors • Offline programming, reduce inline fine-tune cycle • Convert manual confirmation to intelligent way, reduce business risk Patents: ZL201210142864.8, ZL201210438548.5,…
Business advantage Improve intelligence, increase work efficiency, reduce work pressure Reduce cost, increase profit, win more business Reduce NPI cycle, increase flexibility, reduce time-to-market Increase reliability/quality, minimize human errors, save business risk Transfer knowledge, build expertise system.